Mitsubishi Outlander XL. Manual — part 528

ZK602222AA00

｠

Never reuse the D-rings.

｠

Apply ATF to the D-rings before installation.

11.

Install D-rings on the low-reverse brake piston.

ZK602945AA00

Apply ATF to the low-reverse brake piston before
installation.

12.

Install the low-reverse brake piston on the transaxle case.

ZK602221AA00

13.

Install the diaphragm spring.

ZK602220AA00

14.

Install the diaphragm spring retainer.

ZK603035AA00

MB992195

15.

Using the Special Tool spring compressor (MB992195),
install the snap ring.

AUTOMATIC TRANSAXLE OVERHAUL

23B-47

TRANSAXLE

ZK602966

One-way
clutch

Snap ring

Snap ring

Retaining
plate

AA00

A

Measure the end play at more than two locations and
obtain the average of the measurements.

ZK602912AA00

L1

ZK602913AA00

L2

ZK602285AA00

L3

ZK602286AA00

L4

16.

Measure the clearance (A) of the low-reverse brake using the
following procedure. Refer to "SERVICE DATA" for the
specified low-reverse brake clearance.

(1)

While compressing the drive plates, driven plates and
retaining plate, measure the thickness L1 of the pack.

Compression load
[N (kg/cm2)]

7056 - 8056 (720 - 822)

(2)

Measure thickness L2 of the one-way clutch.

(3)

Measure distance L3 from the end face of the transaxle
case to the low-reverse brake piston.

(4)

Temporarily assemble the snap ring, one-way clutch and
snap ring to the transaxle case.

(5)

Measure distance L4 from the end face of the transaxle
case to the one-way clutch, while pulling up the one-way
clutch.

(6)

Remove the temporarily assembled snap ring, one-way
clutch and snap ring from the transaxle case.

(7)

Calculate

the

clearance

using

the

following

formula.Clearance = L3 - (L1 + L2 + L4)

(8)

Select an appropriate retainig plate so that the specified
clearance is obtained. Refer to "SERVICE DATA" for
selecting the retaining plate.

23B-48

AUTOMATIC TRANSAXLE OVERHAUL

TRANSAXLE

ZK602284AA00

｠

Apply Vaseline to the needle bearing before installation.

｠

Ensure that the needle bearing faces the correct direction.

17.

Install the needle bearing.

ZK602202AA00

Bearing race

RR sun gear

Apply Vaseline to the bearing race before installation.

18.

Install the bearing race on the RR sun gear on the front side.

ZK602283AA00

19.

Install the RR sun gear on the front side.

ZK602279AA00

｠

Apply Vaseline to the needle bearing before installation.

｠

Ensure that the needle bearing faces the correct direction.

20.

Install the needle bearing on the RR carrier assembly.

ZK602219AA00

21.

Install the RR carrier assembly.

AUTOMATIC TRANSAXLE OVERHAUL

23B-49

TRANSAXLE

ZK602287AA00

Driven plate

Snap
ring

brake piston

Low-reverse

Drive plate

Retaining plate

Ensure that the various plates are installed in the correct
order.

22.

Install the low-reverse brake drive plate, driven plate and
selected retaining plate on the transaxle case.

ZK602282AA00

23.

Using a flat-head screwdriver or equivalent, install the snap
ring.

ZK602217AA00

24.

Install the one-way clutch.

ZK602216AA00

25.

Using a flat-head screwdriver or equivalent, install the snap
ring.

ZK602288AA00

2-6 Brake

Retaining plate

Snap ring

One-way
clutch

A

Measure the end play at more than two locations and
obtain the average of the measurements.

23B-50

AUTOMATIC TRANSAXLE OVERHAUL

TRANSAXLE