Mitsubishi Outlander XL. Manual — part 516

ZC602258AA00

1

23 ± 3 N·m
17 ± 2 ft-lb

2

3

5

8

7

4

6

9

10

11

12

23 ± 3 N·m
17 ± 2 ft-lb

11 ± 2 N·m
98 ± 17 ft-lb

11 ± 2 N·m
98 ± 17 ft-lb

22 ± 3 N·m
18 ± 3 ft-lb

13

Removal steps

1.

Water return hose A

2.

Water return tube

3.

Water return hose B

4.

Water feed hose A

5.

Water feed tube

6.

Water feed hose B

7.

Thermo valve assembly

Removal steps

8.

Water feed hose C

9.

Transmission

fluid

cooler

hose

assembly

10.

Transmission fluid cooler bracket A

11.

Transmission fluid cooler bracket B

12.

Transmission fluid cooler bracket C

13.

Transmission fluid cooler assembly

AUTOMATIC TRANSAXLE MECHANICAL

23A-179

A/T FLUID COOLER LINE

THERMO VALVE CHECK

M12301000392USA0000010000

ZC6017880000

Thermo valve

Stick (6 mm in diameter)

1.

Obtain a container filled with water and place the thermo valve
in it with a stick (approximately 6 mm in diameter) inserted.
Gradually warm up the water while stirring, and check that the
thermo valve opening temperature is within the standard
value. The stick rises when the thermo valve opens.

Standard value: 75 ± 1.5°C (167 ± 34.7 °F)

2.

Warm up the water to the full-open temperature of the thermo
valve, and check that the valve lift amount is within the
standard value.

Standard value: Full-open temperature 88°C (190°
F)
Valve lift amount when it is fully opened: 3 mm or
higher

NOTE:

Measure the height of the fully closed valve in

advance, and then measure the valve height at fully open
temperature to calculate the lift amount.

23A-180

AUTOMATIC TRANSAXLE MECHANICAL

A/T FLUID COOLER LINE

GROUP 23B

AUTOMATIC TRANSAXLE

OVERHAUL

CONTENTS

AUTOMATIC TRANSAXLE MODELS. .

23B-2

GENERAL SPECIFICATIONS. . .

23B-2

SERVICE SPECIFICATIONS. . .

23B-2

TORQUE SPECIFICATIONS. . ..

23B-2

ADJUSTING PLATE, SNAP RING AND
SPACERS. . . . . .

23B-3

SPECCIAL TOOLS. . . . .

23B-6

TRANSAXLE. . . . . ..

23B-9

DISASSEMBLY AND ASSEMBLY. ...

23B-9

SIDE COVER. . . . ....

23B-73

DISASSEMBLY AND ASSEMBLY. ..

23B-73

DIFFERENTIAL. . . . ..

23B-76

DISASSEMBLY AND REASSEMBLY. . . .

23B-76

TRANSFER. . . . . ..

23B-79

DISASSEMBLY AND REASSEMBLY. . . .

23B-79

23B-1

AUTOMATIC TRANSAXLE MODELS

M12303000001USA0000010000

Transaxle model

Combined engine

Vehicle model

F6AJA-1-F7ZA

6B31 S4-MIVEC

CW6W

W6AJA-1-F7ZA

6B31 S4-MIVEC

CW6W

GENERAL SPECIFICATIONS

M12303000002USA0000010000

ITEM

SPECIFICATION

Model

F6AJA-1-F7ZA

W6AJA-1-F7ZA

Type

Electronically controlled 6-speed full-automatic

Torque converter

Type

3-element with torque converter clutch

Stall torque ratio

1.99

Gear ratio

1st

4.199

2nd

2.405

3rd

1.583

4th

1.161

5th

0.855

6th

0.685

Reverse

3.457

Final gear ratio

3.571

Transfer

Type

Center differential type full-time 4WD

Transfer gear ratio

0.425

SERVICE SPECIFICATIONS

M1233000300300

ITEM

STANDARD VALUE mm (in)

Low-reverse brake clearance

1.9 - 2.2 (0.07 - 0.09)

3-5 reverse clutch clearance

1.9 - 2.2 (0.07 - 0.09)

High clutch clearance

1.0 - 1.3 (0.39 - 0.05)

Low clutch clearance

1.0 - 1.3 (0.39 - 0.05)

2-6 brake clearance

1.9 - 2.2 (0.07 - 0.09)

Differential preload

0.19 - 0.25 (0.007 - 0.010)

Reduction gear preload

0.16 - 0.22 (0.006 - 0.009)

Side cover end play

0.7 - 1.05 (0.027 - 0.041)

Drum support end play

0 - 0.35 (0 - 0.014)

3-5 reverse clutch end play

0.55 - 0.85 (0.021 - 0.034)

TORQUE SPECIFICATIONS

M12303000231USA0000010000

Item

Specifications

Parking pawl

7.9 N·m (70 in-lb)

23B-2

AUTOMATIC TRANSAXLE OVERHAUL

AUTOMATIC TRANSAXLE MODELS