Mitsubishi Outlander XL. Manual — part 606
![](/vehicles/winoney/olyerd/ierigig/goo.png)
BRAKE PEDAL DISTORTION CHECK
M13501000903USA0000010000
ZC6010260000
97 mm
(3.82 inch)
A
Brake pedal assembly
Pin assembly
center hole
Pedal pad surface
Flat surface
1.
Place the brake pedal assembly on a level surface as shown
in the figure, and set the distance from the center of the pin
assembly mounting hole to the level surface to 97 mm (3.82
inch). Make sure that the dimension A in the figure (distance
from the pedal pad surface to the level surface) is within the
standard value.
Standard value (A): 250 - 254 mm (9.8 - 10.0 inch)
2.
When dimension A is not within the standard value, replace
the brake pedal assembly.
MASTER CYLINDER ASSEMBLY AND BRAKE BOOSTER
REMOVAL AND INSTALLATION
M13501000037USA0000010001
Do not touch the push rod in the brake booster
because it is already adjusted.
Pre-removal operation
⦆
Brake fluid draining
⦆
Bottom Cover Assembly (driver's seat) Removal (Refer to
GROUP 52A - Instrument Panel Assembly P.52A-2).
⦆
Strut Tower Bar Removal (Refer to GROUP 42Aa - Strut
⦆
Air Cleaner Body Removal (Refer to GROUP 15 - Air
Post-installation operation
⦆
Air Cleaner Body Installation (Refer to GROUP 15 - Air
⦆
Brake fluid refilling and air bleeding (Refer to P.35A-18).
⦆
Strut Tower Bar Installation (Refer to GROUP 42Aa - Strut
⦆
Bottom Cover Assembly (driver's seat) Installation (Refer to
GROUP 52A - Instrument Panel Assembly P.52A-2).
BASIC BRAKE SYSTEM
35A-25
BRAKE PEDAL
![](/vehicles/winoney/olyerd/ierigig/ten.png)
ZC601801AA00
14 ± 3 N·m
124 ± 26 in-lb
16 ± 3 N·m
12 ± 2 ft-lb
13 ± 2 N·m
111 ± 22 in-lb
N
1
2
8
7
5
6
4
3
3
9
10
12
13
15
17
16
14
11
N
Removal steps
1.
Brake fluid level switch connector
2.
Reservoir cap
3.
Brake pipe connection
4.
Master cylinder mounting nuts
5.
Reservoir assembly and master
cylinder assembly
6.
Torx bolt
7.
Reservoir assembly
8.
Master cylinder assembly
9.
O-ring
Removal steps
>>B<<
10. Vacuum hose
11. Clamp
>>B<<
12. Check valve
>>A<<
13. Snap pin
14. Pin assembly
15. Brake booster mounting nut
16. Brake booster assembly
17. Seal
35A-26
BASIC BRAKE SYSTEM
MASTER CYLINDER ASSEMBLY AND BRAKE BOOSTER
![](/vehicles/winoney/olyerd/ierigig/vewngo.png)
INSTALLATION SERVICE POINTS
>>A<< SNAP PIN INSTALLATION
ZC6010250000
Snap pin
Front of
vehicle
Brake pedal assembly
1.
Install the snap pin as shown in the figure.
>>B<< CHECK VALVE/VACUUM HOSE INSTALLATION
ZC602638AA00
65º
Brake booster
Check valve
1.
Install the check valve to the brake booster as shown in the
figure.
ZC6018400000
Vacuum hose
Marking
Marking
2.
As shown in the figure, insert the brake booster-side vacuum
hose into the brake booster check valve with its yellow mark
facing the vehicle front, and fix with a hose clip. Insert the inlet
manifold-side vacuum hose into the vacuum pipe with the
white marks aligned, and fix with a hose clip.
BASIC BRAKE SYSTEM
35A-27
MASTER CYLINDER ASSEMBLY AND BRAKE BOOSTER
![](/vehicles/winoney/olyerd/ierigig/ndle.png)
FRONT DISC BRAKE ASSEMBLY
REMOVAL AND INSTALLATION
M13501000060USA0000010000
Pre-removal operation
Brake fluid draining
Post-installation operation
Brake fluid refilling and air bleeding (Refer to P.35A-18).
ZC601939AA00
100 ± 10 N·m
74 ± 7 ft-lb
30 ± 4 N·m
22 ± 3 ft-lb
3
1
7
2
N
6
5
16 ± 3 N·m
12 ± 2 ft-lb
4
Removal steps
1.
Brake hose (brake caliper side)
connection
2.
Gasket
>>B<<
3.
Brake caliper assembly
4.
Front brake disc
Removal steps
5.
Clip
6.
Brake pipe
>>A<<
7.
Brake hose (brake pipe side)
connection
INSTALLATION SERVICE POINTS
>>A<< BRAKE HOSE INSTALLATION
1.
Pass the brake hose through the hole in the body-side bracket.
2.
Install the brake hose to the brake caliper.
3.
Install the brake hose at the two fixing points.
35A-28
BASIC BRAKE SYSTEM
FRONT DISC BRAKE ASSEMBLY
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