Mitsubishi Outlander XL. Manual — part 565
⦆
Item 05: Coupling current monitor value
Q:Is the check result normal?
YES:
Replace AWD-ECU. (Refer to P.27C-92.)
NO:
Go to Step 4.
STEP 4. Check the following connector:
Check the connectors below for improper engagement, terminal
damage or terminal drawn in the connector case.
⦆
C-128 AWD-ECU connector
⦆
D-113 electronic control coupling solenoid connector
⦆
C-31 intermediate connector
Q:Are the connectors and terminals in good condition?
YES:
Go to Step 5.
NO:
Repair the connector(s) or terminal(s). Then go to
Step 10.
STEP 5. Wiring harness check
Check the wiring harness between the C-128 AWD-ECU
connector and the D-113 electronic control coupling solenoid
connector for damage or other problem.
Q:Is the wiring harness in good condition?
YES:
Go to Step 6.
NO:
Repair damage or other problem in the wiring harness.
Then go to Step 10.
STEP 6. Resistance measurement between electronic
control coupling solenoid connector (coupling side)
terminals
1
2
ZC3052000001
D-119
Electronic
control coupling
Disconnect the D-119 connector, and measure the resistance
value between the connector terminals on the electronic control
coupling side.
Standard value: 2.2 - 4.0 ohm
Q:Is the measured resistance value within the standard
value range?
YES:
Go to Step 7.
NO:
Replace the electronic control coupling. (Refer
to P.27C-94.) Then go to Step 10.
STEP 7. Voltage measurement at the AWD-ECU connector
(1)
Disconnect the C-128 AWD-ECU connector.
C-128 harness
connector:
harness side
ZC3047190000
(2)
Measure the voltage between the C-128 wiring harness side
connector terminals No. 3/4 and No. 10.
OK: Battery voltage
Q:Is the check result normal?
YES:
Go to Step 9.
NO:
Go to Step 8.
ELECTRONIC CONTROL AWD
27C-19
DIAGNOSIS
C-128 harness
connector:
harness side
ZC3047200000
STEP 8. Wiring harness check
NOTE:
Prior to the wiring harness inspection, check the
C-315 ETACS-ECU connector, and repair if necessary.
⦆
Wiring harness between the C-128 AWD-ECU connector
(terminal No. 3) and the C-309 ETACS-ECU connector
(terminal No. 1)
Check the wiring harness above for damage or other problem.
Q:Is the wiring harness in good condition?
YES:
Go to Step 9.
NO:
Repair the wiring harness. Then go to Step 10.
STEP 9. Check whether the DTC is reset.
(1)
Erase the DTC.
(2)
Turn the ignition switch from the LOCK (OFF) position to the
ON position and hold there for 2 seconds.
(3)
Use scan tool MB991958 to forcibly activate the electronic
control coupling from 0 N·m to 100 N·m in 10 N·m steps.
(Refer to Actuator Test Table P.27C-89.)
(4)
Check if the DTC is set.
Q:Is the DTC No. C145A set?
YES:
Replace AWD-ECU. (Refer to P.27C-92.) Then go to
Step 10.
NO:
The trouble can be an intermittent malfunction.
(Refer to GROUP 00 - How to Cope with Intermittent
Malfunction P.00-15.)
STEP 10. Check whether the DTC is reset.
(1)
Erase the DTC.
(2)
Turn the ignition switch from the LOCK (OFF) position to the
ON position and hold there for 2 seconds.
(3)
Use scan tool MB991958 to forcibly activate the electronic
control coupling from 0 to 100 N·m (0 to 73 ft-lb) in 10 N·m
(7.4 ft-lb) steps. (Refer to Actuator Test Table P.27C-89.)
(4)
Check if the DTC is set.
Q:Is the DTC No. C145A set?
YES:
Diagnose again from Step 1.
NO:
This diagnosis is complete.
27C-20
ELECTRONIC CONTROL AWD
DIAGNOSIS
DTC C145D: Wiring harness and coupling coil open circuit failure
M12704100015USA0000010000
ETACS-
ECU
FUSIBLE
LINK
34
AWD-ECU
ELECTRONIC
CONTROL
COUPLING
SOLENOID
D7G27M000A00
GRA
Y
BLUE
YELLO
W
GRA
Y
WHITE
C-309
C-31
C-128
D-113
D-119
YELLO
W
BLUE
ZC6000240000
Connectors: C-31, C-128
C-128
C-31
ZC6000250000
Connector: D-113
D-113
ZC6000260000
ETACS-ECU
(front view)
C-315
C-309
(B)
Connectors: C-309, C-315
ELECTRONIC CONTROL AWD
27C-21
DIAGNOSIS
If there is any problem in the CAN bus lines, an
incorrect DTC may be set. Prior to this diagnosis,
always diagnose the CAN bus lines.
OPERATION
If the current flowing in the electronic control coupling
solenoid coil is smaller than the command value from
AWD-ECU, the system is deactivated.
DTC SET CONDITIONS
If the following conditions are met when the system is
activated, AWD-ECU switches the control from AWD
to FWD, flashes the AWD/LOCK indicators
alternately, and sets the DTC No. C145D.
⦆
Sets the specified current command value to the
electronic control coupling solenoid
⦆
Drive current value of the electronic control coupling
solenoid: Deviated from the normal current range
TROUBLESHOOTING HINTS
Current trouble
⦆
Open circuit inside the electronic control coupling
solenoid
⦆
Damaged wiring harness and connectors
⦆
Short to earth or open circuit between the
battery and AWD-ECU
⦆
Short to power supply or open circuit between
AWD-ECU and the electronic control coupling
solenoid
⦆
Short to earth between AWD-ECU and the
electronic control coupling solenoid
⦆
AWD-ECU internal error
Past trouble
⦆
Intermittent wiring harness or connector failure
NOTE:
For diagnosis procedures, refer to "How
to treat past trouble". (Refer to GROUP 00, How
to Treat Past Trouble P.00-17.)
⦆
Intermittent electronic control coupling failure
(solenoid failure)
DIAGNOSIS
⦆
MB991958: Scan Tool (M.U.T.-III Sub Assembly)
⦆
MB991824: Vehicle Communication Interface
⦆
MB991827: M.U.T.-III USB Cable
⦆
MB991910: M.U.T.-III Main Harness A
STEP 1. Scan tool MB991958 CAN bus diagnostics
Use scan tool MB991958 to diagnose the CAN bus lines.
Q:Is the check result normal?
YES:
Go to Step 3.
NO:
Repair the CAN bus line. (Refer to GROUP 54D - CAN
bus diagnostic chart P.54D-17.) On completion, go to
Step 2.
STEP 2. Check whether the DTC is reset after repairing the
CAN bus line.
(1)
Erase the DTC.
(2)
Turn the ignition switch from the LOCK (OFF) position to the
ON position and hold there for 2 seconds.
(3)
Use scan tool MB991958 to forcibly activate the electronic
control coupling from 600 to 730 N·m (443 to 538 ft-lb) in 10
N·m(7.4 ft-lb) steps. (Refer to Actuator Test Table P.
27C-89.)
(4)
Check if the DTC is set.
Q:Is the DTC No. C145D set?
27C-22
ELECTRONIC CONTROL AWD
DIAGNOSIS
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