Mitsubishi Outlander XL. Manual — part 174
Removal steps
14. THROTTLE BODY GASKET
15. BOOST SENSOR
>>C<<
16. THROTTLE BODY STAY
17. ENGINE HANGER, RIGHT
>>B<<
18.
INTAKE MANIFOLD PLENUM STAY,
FRONT
Removal steps
>>A<<
19.
INTAKE MANIFOLD PLENUM STAY,
REAR
20. INTAKE MANIFOLD PLENUM
21. INTAKE MANIFOLD PLENUM GASKET
INSTALLATION SERVICE POINT
>>A<< INTAKE MANIFOLD PLENUM STAY, REAR
INSTALLATION
ZK6019110000
Intake plenum
stay, rear
1.
After temporarily tightening the rear intake manifold plenum
stay with the installation bolts, check that the intake manifold
fastens securely to the cylinder head.
2.
Tighten the rear intake manifold plenum stay to the specified
torque.
Tightening torque: 20 ± 5 N·m (15 ± 3 ft-lb)
>>B<< INTAKE MANIFOLD PLENUM STAY, FRONT
INSTALLATION
ZK6019100000
Intake plenum
stay, front
1.
After temporarily tightening the front manifold plenum stay
with the installation bolts, check that the intake manifold
fastens securely to the cylinder head.
2.
Tighten the front manifold plenum stay to the specified torque.
Tightening torque: 20 ± 5 N·m (15 ± 3 ft-lb)
ENGINE OVERHAUL
11B-15
INTAKE MANIFOLD PLENUM AND THROTTLE BODY ASSEMBLY
>>C<< THROTTLE BODY STAY INSTALLATION
ZK6019120000
Throttle body
stay
1.
After temporarily tightening the throttle body stay with the
installation bolts, check that the throttle body fastens securely
to the cylinder head.
2.
Tighten the throttle body stay to the specified torque.
Tightening torque: 20 ± 5 N·m (15 ± 3 ft-lb)
>>D<< EXHAUST GAS RECIRCULATION PIPE GASKET
INSTALLATION
ZK6019040000
Tab
Tab
Install the exhaust gas recirculation pipe gasket so that the tab
is positioned as shown in the illustration.
TIMING BELT
REMOVAL AND INSTALLATION
M11103000019USA0000010000
11B-16
ENGINE OVERHAUL
TIMING BELT
ZK6000390000
4
10 ± 2 N·m
89 ± 17 in-lb
9
8
10
11
12
13
14
15
10 ± 2 N·m
89 ± 17 in-lb
90 ± 10 N·m
65 ± 7 ft-lb
23 ± 3 N·m
18 ± 2 ft-lb
7.0 ± 1.0 N·m
62 ± 8 in-lb
20 ± 5 N·m
15 ± 3 ft-lb
48 ± 11 N·m
32 ± 4 ft-lb
41 ± 10 N·m
30 ± 7 ft-lb
41 ± 10 N·m
30 ± 7 ft-lb
7.0 ± 1.0 N·m
62 ± 8 in-lb
1
2
3
6
7
16
10 ± 2 N·m
89 ± 17 in-lb
5
Removal steps
1.
TIMING BELT FRONT UPPER COVER,
RIGHT
2.
TIMING BELT FRONT UPPER COVER,
LEFT
3.
TIMING BELT FRONT LOWER COVER
4.
ENGINE SUPPORT BRACKET, RIGHT
5.
CRANKSHAFT POSITION SENSOR
COVER
6.
CRANKSHAFT POSITION SENSOR
7.
O-RING
<<A>>
>>C<<
8.
AUTO-TENSIONER
Removal steps
<<B>>
>>D<<
9.
TIMING BELT
10. TENSIONER PULLEY
11. TENSIONER ARM
12. SHAFT
<<C>>
>>C<<
13. IDLER PULLEY
>>B<<
14. CRANKSHAFT SPROCKET
15. KEY
<<D>>
>>A<<
16. CAMSHAFT SPROCKET BOLT
17. CAMSHAFT SPROCKET
18. TIMING BELT REAR COVER
Required Special Tools:
⦆
MB990767: End Yoke Holder
⦆
MD998716: Crankshaft Wrench
⦆
MD998719: Pins
ENGINE OVERHAUL
11B-17
TIMING BELT
REMOVAL SERVICE POINTS
<<A>> AUTO-TENSIONER REMOVAL
ZK6000530000
Auto tensioner
Tensioner arm
Upper
Lower
Stopper
1.
Remove the upper tightening bolt of the auto-tensioner.
The auto-tensioner rotates centering on the flange bolt due
to the rod thrust, so please make sure your finger is not
trapped.
2.
Slowly loosen the (lower) tightening bolts of the auto-
tensioner. Remove the auto-tensioner rod from the tensioner
arm and tilt the auto-tensioner to the stopper position.
3.
Remove the lower tightening bolt of the auto-tensioner.
<<B>> TIMING BELT REMOVAL
1.
Before the timing belt is removed, align the timing marks of the
camshaft sprocket and crankshaft sprocket with the No.1 at
the Top Dead Center of the compression stroke.
ZK6000580000
Water or oil on the belt shortens its life drastically, so the
removed timing belt, sprocket, and tensioner must be kept
free from oil and water. Do not immerse parts in cleaning
solvent.
2.
Mark the belt running direction for reference in reinstallation.
NOTE:
If there is oil or water on any part, check the
front case oil seal, camshaft oil seal, and water pump for
leaks.
NOTE:
After the timing belt is removed, do not turn the
crankshaft sprocket and the camshaft sprocket.
<<C>> IDLER PULLEY REMOVAL
ZK602452
Idler pulley
Hexagon socket
head bolt
0000
Because of the shallow hexagon hole of the hexagon socket
head bolt, firmly insert the tool and carefully work not to
damage the hexagon hole.
Remove the idler pulley using a hexagon wrench with 8 mm
width across flats.
11B-18
ENGINE OVERHAUL
TIMING BELT
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