Mitsubishi Outlander XL. Manual — part 558
Assembly steps
24. Differential side bearing spacer
25. Differential case assembly
>>J<<
·
Final drive gear backlash adjustment
26. Vent plug
27. Differential cover assembly
28. Washer
Assembly steps
29. Electronic control coupling
30. Gasket
31. Drain plug
32. Gasket
33. Filler plug
Required Special Tools:
⦆
MB990810: Side Bearing Puller
⦆
MB990829: Pinion & Side Bearing Installer
⦆
MB990930: Installer Adapter
⦆
MB990934: Installer Adapter
⦆
MB990938: Bar
⦆
MB991115: Oil Seal Installer
⦆
MB991180: Bush Remover & Installer Base
⦆
MB992111: Side Bearing Holder
⦆
MB992112: Lock Nut Wrench
⦆
MB992113: Drive Pinion Holder
⦆
MB992115: Dummy Pinion Gauge body
⦆
MB992116: Dummy Pinion Gauge Head
⦆
MB992117: Cylinder Gauge
⦆
MB992128: Hex Socket Head Bolt
⦆
MD998816: Installer Adapter
REAR AXLE<AWD>
27B-35
DIFFERENTIAL CARRIER ASSEMBLY
LUBRICANT/SEALANT APPLICATION POINTS
ZC6000030000
TM
TM
Adhesive:
3M AAD PART NO. 8730,
8731 or equivalent
Semi-drying sealant:
3M AAD PART NO. 8672, 8679, 8678, 8661, 8663
or equivalent
Vent plug
2 3 mm (0.08 0.12 in)
(Bead diameter)
–
–
TM
Semi-drying sealant:
3M AAD Part No. 8672, 8679, 8678, 8661, 8663
or equivalent
Electronic control
coupling side
Differential side
27B-36
REAR AXLE<AWD>
DIFFERENTIAL CARRIER ASSEMBLY
ASSEMBLY SERVICE POINT
>>A<< OIL SEAL PRESS-FITTING
ZC3051480000
MB990938
MB991115
Use special tools MB990938 and MB991115 to press-fit the oil
seal.
>>B<< DRIVE PINION REAR BEARING OUTER RACE
PRESS-FITTING
ZC3051490000
MB990938
MB990934
Use special tools MB990934 and MB990938 to press-fit the
drive pinion rear bearing outer race.
>>C<< DRIVE PINION FRONT BEARING OUTER RACE
PRESS-FITTING
ZC3051500000
MB990938
MB990930
Use special tools MB990930 and MB990938 to press-fit the
drive pinion front bearing outer race.
>>D<< DRIVE PINION HEIGHT ADJUSTMENT
Adjust the drive pinion height in the following steps.
REAR AXLE<AWD>
27B-37
DIFFERENTIAL CARRIER ASSEMBLY
ZC3051510000
MB992116,
MB992128
MB992115
1.
Use special tools MB992115, MB992116 and MB992128 to
assemble the drive pinion front and rear bearing inner races
onto the differential carrier:
The bearing must be free from gear oil.
ZC6000040000
MB992115
2.
Measure the drive pinion rotation torque.
Standard value:
Bearing
division
Bearing
lubrication
Rotation torque
N·m (in-lb)
New
None
(coated
with
rust inhibitor oil)
0.7 - 1.0 (6.20 -
8.85)
NOTE:
After seating the bearing, measure the rotation
torque.
ZC3064430000
MB992117
A
MB992111
MB992116,
MB992128
Cut-off
part
Shim
3.
Set special tool MB992117 on the differential carrier side
bearing, and use special tool MB992111 to assemble it onto
the differential carrier.
Make sure that the cut-off part of the cylinder gauge is
positioned as shown in the figure, and the cylinder gauge is
closely contacted with the side bearing.
Tightening torque: 23 ± 3 N·m (17 ± 2 ft-lb)
4.
Select the drive pinion rear shim(s) that corresponds to the
gap between the special tools.
1. Clean the side bearing.
2. When setting the special tool, make sure that its cut-off
part is positioned as shown in the figure, and it is closely
contacted with the side bearing.
3. Try to minimize the number of the drive pinion rear shim
(s) to be used.
ZC3021070000
MD998816
MD998816
Drive pinion
rear shim
5.
Fit the selected drive pinion rear shim(s) onto the drive pinion.
Use special tool MD998816 to press-fit the drive pinion rear
bearing inner race.
>>E<< DRIVE PINION ROTATION TORQUE ADJUSTMENT/
OIL SEAL PRESS-FITTING
Adjust the drive pinion rotation torque in the following steps:
27B-38
REAR AXLE<AWD>
DIFFERENTIAL CARRIER ASSEMBLY
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