Mitsubishi Outlander XL. Manual — part 63
Belt deflection check
ZC6004530000
Approximately
100 N (22 lb)
Power steering
oil pump pulley
Apply approximately 100 N (22 lb) of force to the middle of the
drive belt between the pulleys (at the place indicated by the
arrow) and check that the amount of deflection is within the
standard value.
Standard value: 11.9 - 15.6 mm (0.47 - 0.61 in)
Power steering drive belt tension adjustment
If the tension or deflection is outside the standard value, adjust
by the following procedure.
ZC6003070000
Adjusting bolt
Lock nut
1.
Loosen the tensioner pulley lock nut.
2.
Adjust the belt tension to the standard value by turning the
adjusting bolt. The tension will increase when turning the
adjusting bolt clockwise, and decrease when turning
counterclockwise.
Standard value:
Item
When adjusted
When replaced
Vibration
frequency Hz
138 - 157
165- 196
Tension N (lb)
343 - 441
(77 - 99)
490 - 686
(110 - 154)
Deflection
(Reference) mm
(in)
12.7 - 14.6
(0.50 - 0.57)
9.2 - 11.9
(0.36 - 0.47)
3.
Tighten the lock nut to the specified torque.
Tightening torque: 47 ± 11 N·m (35 ± 8 ft-lb)
Check after turning the crankshaft one or more rotations
clockwise.
4.
Check the belt deflection amount and tension, and readjust if
necessary.
5.
When the belt tension is adjusted by measuring the belt
deflection, adjust it with a tool for vibration frequency
measurement or tension measurement afterward.
9. EXHAUST SYSTEM (CONNECTIONS PORTION
OF MUFFLER, MUFFLER PIPES AND CONVERTER
GENERAL <BODY AND CHASSIS>
00-61
MAINTENANCE SERVICE
HEAT SHIELDS) (CHECK AND SERVICE AS
REQUIRED)
M10001000058USA0000010000
ZC6038990000
1.
Check for holes and exhaust gas leaks due to damage,
corrosion, etc.
2.
Check the joints and connections for looseness and exhaust
gas leaks.
3.
Check the rubber hangers and brackets for damage.
10. ENGINE OIL (CHANGE)
M10001000026USA0000010000
1.
Start the engine and allow it to warm up until the temperature
of the coolant reaches 80 - 90°C (176 - 194°F).
Use care as oil could be hot.
2.
Remove the engine oil filler cap.
3.
Remove the drain plug to drain oil.
ZC601065AA00
Drain plug gasket
Engine
oil pan side
4.
Install a new drain plug gasket so that it faces in the direction
shown in the illustration, and then tighten the drain plug to the
specified torque.
Tightening torque: 39 ± 5 N·m (29 ± 3 ft-lb)
ZC601066 AA00
5.
Refill the specified quantity of oil.
Specified Engine Oil: Engine oils displaying ILSAC
certification symbol ("Starburst" symbol) or
conforming to the API classification SL, SL/CF or
higher
Total quantity: 4.3 dm3(4.5 quarts)
NOTE:
SAE 5W-20 engine oil is strongly recommended for
optimum fuel economy and cold starting. If the ambient
temperature is not within the usable temperature range of
SAE 5W-30 shown in the above illustration, use SAE 10W-30
engine oil.
6.
Install the engine oil filler cap.
00-62
GENERAL <BODY AND CHASSIS>
MAINTENANCE SERVICE
ZC604409
Maximum
Minimum
AA00
Good
Oil dipstick (engine cover side)
7.
Pull out the oil dipstick, clean off the engine oil on the oil
dipstick, and then reinsert the oil dipstick.
8.
Pull out the oil dipstick, and check the engine oil level is within
the marks on one side of the oil dipstick (engine cover side).
NOTE:
⦆
Check might be difficult shortly after the engine stopping or
the engine oil replacement.
⦆
If difficult, take some time (approx. 30 sec.) and try again.
⦆
Information label indicating the engine oil check process on
the rocker cover.
9.
Check that the engine oil is not excessively dirty, that there is
no coolant or gasoline mixed in, and that it is sufficiently thick
and slippery.
10.
Start the engine and run it at idle for a few minutes.
11.
Check the level range indicated on the dipstick.
11. ENGINE OIL FILTER (REPLACE)
M10001000027USA0000010000
The quality of replacement filters varies considerably. Only high
quality filters should be used to assure most efficient service.
Genuine oil filters require that the filter is capable of withstanding
a pressure of 1,765 kPa (256 psi) are high quality filters and are
recommended as follows:
Mitsubishi Oil Filter Part Number: MD332687,
MD365876, MD360935 or equivalent
Engine Oil Filter Selection
This vehicle is equipped with a full-flow, throw-away oil filter.
The same type of filter is recommended as a replacement filter
for this vehicle. It is possible, particularly in cold weather, that
this vehicle may develop high oil pressure for a short duration.
Make sure that any replacement filter used on this vehicle is a
high-quality filter. The filter must withstand a pressure of 1,765
kPa (256 psi) [manufacturer's specifications] to avoid filter and
ultimately engine damage. The following is a high-quality filter
and is strongly recommended for use on this vehicle: Mitsubishi
Engine Oil Filter Part number MD332687, MD365876 and
MD360935.
Any replacement oil filter should be installed in accordance with
the oil filter manufacturer's installation instructions.
Oil Filter Replacement
1.
Start the engine and allow it to warm up until the temperature
of the coolant reaches 80 - 90°C (176 - 194°F)
Use care as oil could be hot.
2.
Remove the engine oil filler cap.
3.
Remove the drain plug to drain oil.
GENERAL <BODY AND CHASSIS>
00-63
MAINTENANCE SERVICE
ZC601081
MB991828,
MB991396
or equivalent
0000
4.
Use the respective tool in the following table to remove the
engine oil filter.
Number
Special tool
MD332687 or MD365876
Oil filter wrench (MB991828)
or equivalent
MD360935
Oil filter wrench (MB991396)
or equivalent
5.
Clean the filter bracket side mounting surface and ensure the
old O-ring has been removed.
ZC601082
O-ring
0001
6.
Apply a small amount of engine oil to the O-ring of the new oil
filter.
7.
Screw on the oil filter by hand until it touches the surface of
the flange and then tighten it with an oil filter wrench.
Number
Special tool
Tightening torque
MD332687 or
MD365876
MB991828 or
equivalent
Approximately 3/4 turn [16 ±
4 N·m (12 ± 3 ft-lb)]
MD360935
MB991396 or
equivalent
Approximately one turn [14 ±
2 N·m (124 ± 18 in-lb)]
8.
Install the drain plug and refill engine oil (Refer to P.12-4).
9.
Rev the engine a few times, and check to be sure that no
engine oil leaks at the oil filter.
12. TRANSMISSION FLUID
M10001000029USA0000010000
Check fluid level and condition
HO
T
ZC602774AA00
DIPSTICK
80
(176)
60
(140)
40
(104)
FLUID TEMPERATURE [°C (°F)]
– 20 (– 0.8)
– 10 (– 0.4)
0 (0)
10 (0.4)
FLUID LEVEL [mm (in)]
20 (0.8)
1.
Drive the vehicle until the transmission fluid temperature rises
to the normal operating temperature [70 - 80°C (158 - 176°F)].
NOTE:
The transmission fluid temperature is measured
with scan tool MB991958.
NOTE:
If it takes some amount of time until the
transmission fluid reaches its normal operating
temperature [70 - 80°C (158 - 176°F)], check the
transmission fluid level by referring to the left
diagram.
2.
Park the vehicle on a level surface.
3.
Move the selector lever through all positions to fill the torque
converter and the hydraulic circuits with fluid, and then move
the selector lever to the "N" position.
4.
After wiping off any dirt around the dipstick, remove the
dipstick and check the condition of the transmission fluid.
NOTE:
If the transmission fluid smells as if it is burnt,
it means that the transmission fluid has been
contaminated by fine particles from the bushings and
friction materials. Transaxle overhaul and cooler line
flushing may be necessary.
00-64
GENERAL <BODY AND CHASSIS>
MAINTENANCE SERVICE
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