Mitsubishi Outlander XL. Manual — part 583

Terminal
No.

Check item

Check condition

Normal condition

3

Electronic

control

coupling solenoid power
supply

Always

Battery voltage

4

Ignition power supply
voltage

Ignition switch: ON

Battery voltage

Ignition switch: OFF

0 V

9

Electronic

control

coupling

solenoid

current monitor value

｠

Drive mode selector: AWD

｠

Perform a test run of the vehicle.

0 to 5 A

10

Earth

Always

0 V

14

Drive mode selector
FWD signal

Ignition switch:
ON

Drive mode selector: FWD 0 V
Drive mode selector: AWD
or LOCK

Battery voltage

16

Drive mode selector
LOCK signal

Ignition switch:
ON

Drive mode selector: LOCK 0 V
Drive mode selector: FWD
or AWD

Battery voltage

ON-VEHICLE SERVICE

CHECK OF ELECTRONIC CONTROL COUPLING

M12704100040USA0000010000

SIMPLE OPERATION CHECK OF ELECTRONIC

CONTROL COUPLING

1.

Raise the vehicle.

ZC3051070000

Marking

2.

Mark the front and rear tires for easy identification of tire
rotation.

3.

Adjust the parking brake lever to the normal conditions. (Refer
to GROUP 36 - On-vehicle Service, Parking Brake Lever
Stroke Check and Adjustment P.36-11.)

4.

Pull the parking brake pedal by two notches.

NOTE:

Activating the parking brake slightly prevents the

drive force transferring to the rear wheels by a friction
in the electronic control coupling. If the following FWD
mode is checked without the parking brake activation, the
drive force is transferred to the rear wheels by a
friction in the electronic control coupling.

5.

Start the engine, and move the shift lever into the D position.

6.

Depress the accelerator pedal gradually, and maintain the
vehicle speed at approximately 10 km/h (6.0 mph).

7.

Switch the drive mode selector to the FWD mode, and check
that the rear wheels are under FWD control. (At this time, the
AWD/LOCK indicators in the combination meter do not
illuminate.)

ELECTRONIC CONTROL AWD

27C-91

ON-VEHICLE SERVICE

8.

Stop the engine.

9.

Start the engine again, and move the shift lever into the D
position.

10.

Depress the accelerator pedal gradually, and maintain the
vehicle speed at approximately 10 km/h (6.0 mph).

The following checks in the AWD mode must be completed
within one minute in total to protect the AWD drive system
components and parking brake.

11.

Switch the drive mode selector to the AWD mode, and check
that the rear wheels are rotating. (At this time, the AWD
indicator in the combination meter illuminates.)

After the above checks are completed, if the rear wheel rotation
satisfies the above conditions, it is judged that the electronic
control coupling operates correctly. If the rear wheel rotation
does not satisfy the above conditions, replace the electronic
control coupling. (Refer to P.27C-94.)

RESISTANCE MEASUREMENT BETWEEN

ELECTRONIC CONTROL COUPLING SOLENOID

CONNECTOR TERMINALS

1

2

ZC3052000000

D-119

Electronic
control coupling

Disconnect the D-119 connector, and measure the resistance
value between the connector terminals on the electronic control
coupling side. If the measured resistance value is out of the
standard value range, replace the electronic control coupling.
(Refer to P.27C-94.)

Standard value: 2.2 - 4.0 ohm

AWD-ECU

REMOVAL AND INSTALLATION

M12704100042USA0000010000

Pre-removal and post-installation operation
Removal and installation of the bottom cover assembly and glove box (Refer to GROUP 52A - Instrument Panel Assembly .)

27C-92

ELECTRONIC CONTROL AWD

AWD-ECU

ZC3061930000

AWD-ECU

13 ± 2 N·m
111 ± 22 in-lb

8.5 ± 1.5 N·m
76 ± 13 in-lb

DRIVE MODE SELECTOR

REMOVAL AND INSTALLATION

M12704100044USA0000010000

ZC6000130000

Drive mode
selector

Refer to GROUP 52A - Instrument Panel Assembly .

ELECTRONIC CONTROL AWD

27C-93

DRIVE MODE SELECTOR

DRIVE MODE SELECTOR CHECK

M12704100045USA0000010000

ZC3052090000

Switch position

Terminal
number

Normal
conditions

FWD

1 - 2

Continuity
exists (2 ohm
or less).

AWD

-

No continuity

LOCK

2 - 3

Continuity
exists (2 ohm
or less).

ELECTRONIC CONTROL COUPLING

REMOVAL AND INSTALLATION

M12704100047USA0000010000

ZC6004980000

1

2

3

4

5

52 ± 2 N·m
38 ± 2 ft-lb

48 ± 6 N·m
36 ± 4 ft-lb

9.8 ± 1.96 N·m
87 ± 17 in-lb

Elect ronic
cont rol
coupling side

Dif ferentia l
side

Semi-drying sealant:
3M AAD PART NO. 8672, 8679, 8678,
8661, 8663 or equivalent

Removal steps

1.

Propeller shaft assembly (Refer to
GROUP 25 - Propeller Shaft P.25-5.)

2.

Cover

3.

Vacuum hose connection

4.

Connector connection

A

5.

Electronic control coupling

27C-94

ELECTRONIC CONTROL AWD

DRIVE MODE SELECTOR