Mitsubishi Outlander XL. Manual — part 523
ZK603042AA00
18.
Remove stud bolts from the transaxle case.
ZK603010AA00
19.
Remove the cooler tube (IN) from the side cover.
ZK603011AA00
20.
Remove the cooler tube (OUT) from the side cover.
ZK602992AA00
Be careful not to break the terminal body.
21.
Remove the snap ring from the terminal body and push the
terminal body into the transaxle case.
AUTOMATIC TRANSAXLE OVERHAUL
23B-27
TRANSAXLE
ZK602960AA00
22.
Remove the control valve cover from the transaxle case.
No. of bolts
16
ZK602994AA00
23.
Remove the control valve cover gasket from the transaxle
case.
ZK602995
A
B
B
A
A
A
B
B
A
AA00
⦆
Mounting bolt A is a hexagon head bolt.
⦆
Mounting bolt B is a hexagon socket head bolt.
24.
Remove control valve assembly mounting bolts A and B.
Bolt code
A
B
Shank length mm (in)
70.1 (2.76)
50.8 (2.00)
No. of bolts
5
4
ZK602996AA00
Remove the control valve assembly by pulling it straight.
25.
Remove the control valve assembly from the transaxle case.
23B-28
AUTOMATIC TRANSAXLE OVERHAUL
TRANSAXLE
ZK602997AA00
Be careful not to drop the manual valve.
26.
Remove the manual valve from the control valve.
ZK603004
Oil temperature
sensor
Bracket
AA00
27.
Remove the oil temperature sensor and bracket from the
control valve.
28.
Remove the bracket from the oil temperature sensor.
ZK602998
Terminal
AA00
assembly
29.
Remove the terminal assembly from the control valve.
ZK602187
AA00
30.
Remove the detent spring.
ZK602999AA00
31.
Remove lip seals from the transaxle case.
AUTOMATIC TRANSAXLE OVERHAUL
23B-29
TRANSAXLE
ZK603005AA00
Do not damage the manual shaft oil seal mounting surface
of the transaxle case when removing the manual shaft oil
seal.
32.
Using a flat-head screwdriver or equivalent, remove the
manual shaft oil seal from the transaxle case.
ZK602985AA00
33.
Remove the ATF adjusting bolt from the transaxle case.
34.
Remove the O-ring from the ATF adjusting bolt.
ZK603006AA00
Mounting bolts are Torx E20 bolts.
35.
Remove converter housing mounting bolts.
No. of bolts
19
ZK603007AA00
36.
Lightly tap the converter housing with a plastic hammer or
equivalent to remove.
ZK602224AA00
Do not damage the converter housing when removing the
side oil seal.
37.
Remove the side oil seal from the converter housing using a
pin punch or equivalent. <F6AJ>
23B-30
AUTOMATIC TRANSAXLE OVERHAUL
TRANSAXLE
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