Mitsubishi Outlander XL. Manual — part 532
ZK602977AA00
60.
Install the 3-5 reverse clutch assembly.
ZK602940
A
AA00
3-5 Reverse clutch
Oil pump
Bearing race
Needle bearing
ZK602291AA00
Driven plate
Retaining
plate
Brake piston
2-6
Drive plate
Retaining
plate
ZK602933AA00
L1
ZK602951AA00
L2
A
Measure the end play at more than two locations and obtain
the average of the measurements.
61.
Measure the 3-5 reverse clutch end play (A) using the
following procedure. Refer to "SERVICE DATA" for the
specified 3-5 reverse clutch end play (A).
(1)
Measure distance L1 between the oil pump assembly end
face and A.
(2)
Measure distance L2 between A and the bearing race
mounting surface.
(3)
Measure distance L3 between the oil pump mounting
surface of the transaxle case and the needle bearing
mounting surface of the 3-5 reverse clutch drum.
(4)
Measure thickness L4 of the needle bearing.
(5)
Calculate the end play using the following formula.
End play = L3 - (L1 - L2) - L4 - Bearing race
thickness
(6)
Select an appropriate bearing race so that the specified
end play is obtained. Refer to "SERVICE DATA" for
selecting the bearing race.
AUTOMATIC TRANSAXLE OVERHAUL
23B-63
TRANSAXLE
ZK603020
L3
AA00
ZK602934AA00
L4
ZK603021AA00
⦆
Apply Vaseline to the needle bearing before installation.
⦆
Ensure that the needle bearing faces the correct direction.
62.
Install the needle bearing on the 3-5 reverse clutch drum.
ZK602975AA00
63.
Install the input shaft.
ZK602196AA00
⦆
Never reuse the O-rings.
⦆
Apply ATF to the O-rings before installation.
64.
Install an O-ring on the transaxle case.
23B-64
AUTOMATIC TRANSAXLE OVERHAUL
TRANSAXLE
ZK602195AA00
65.
Install the magnets on the oil strainer.
ZK602194AA00
⦆
Never reuse the oil strainer.
⦆
Apply ATF to the O-ring of the oil strainer.
66.
Install the oil strainer on the oil pump assembly. Refer to the
table below or the exploded view for tightening torque.
No. of bolts
3
Tightening torque: 9.4 N·m (83 in-lb)
ZK602935AA00
Apply Vaseline to the bearing race before installation.
67.
Install an appropriate bearing race on the oil pump assembly.
ZK602277AA00
⦆
Never reuse the O-rings.
⦆
Apply ATF to the O-rings before installation.
⦆
Apply the ATF as little as possible because too much ATF
applied to the o-ring, could cause some confusion over
oil leakage
68.
Install an O-ring on the oil pump.
ZK603028AA00
69.
Install the oil pump assembly and oil strainer as one unit.
Refer to the table below or the exploded view for tightening
torque.
No. of bolts
7
Tightening torque: 21 N·m (15 ft-lb)
AUTOMATIC TRANSAXLE OVERHAUL
23B-65
TRANSAXLE
ZK603029AA00
⦆
Never reuse the O-rings.
⦆
Apply ATF to the O-rings before installation.
70.
Install an O-ring on the input shaft.
ZK603022
A
A
A
A
A
A
A
A
L2
L1
L3
L2
AA00
⦆
Before applying the sealant, thoroughly clean the
mounting surface so that it is completely free of moisture,
lubricant and the old sealant.
⦆
The start and finish of the bead should be close to the
middle of any pair of the adjoining bolt holes.
⦆
Apply a double bead of sealant in sections A.
71.
Apply Three Bond 1216B to the transaxle case mounting
surface of the converter housing (almost the center line of the
surface).
L1 mm (in)
3 - 5 (0.1 - 0.2)
L2 mm (in)
2.3 (0.09)
L3 mm (in)
1.8 (0.07)
ZK603006AA00
Mounting bolts are Torx E20 bolts.
72.
Install the converter housing on the transaxle case. Refer to
the exploded view for tightening torque.
No. of bolts
19
Tightening torque: 47 N·m (35 ft-lb)
23B-66
AUTOMATIC TRANSAXLE OVERHAUL
TRANSAXLE
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