Mitsubishi Outlander XL. Manual — part 592
ZC602511AA00
MB991794
MB991830
MB991795
MB991793
Be careful that the hand is not pinched by the coil spring
when aligning the piston rod with the hole of upper insulator
while compressing the coil spring.
3.
While passing the strut piston rod through the hole of upper
insulator by hand, slowly compress the coil spring by the
following special tool:
⦆
Spring compressor (MB991793)
⦆
Attachment A (MB991795)
⦆
Upper plate (MB991794)
⦆
Fixture (MB991830)
ZC602512AA00
MB991681
MB991682
The locking nut for the piston rod inside the strut may be
loose. Do not use the impact wrench to loosen the strut nut
(self-locking nut).
4.
Use the following special tools to tighten the strut nut (self-
locking nut) to the specified torque:
⦆
Wrench (MB991681)
⦆
Socket (MB991682)
Tightening torque: 60 ± 9 N·m
LOWER ARM
REMOVAL AND INSTALLATION
M13302000016USA0000010000
⦆
The part indicated by **indicates parts which
should be temporarily tightened, and then fully
tightened with the vehicle standing on the
ground and the curb weight condition.
⦆
The parts indicated by*1are the bolts/nuts with
friction coefficient stabilizer. In removal, ensure
there is no damage, clean dust and soiling from
the bearing and thread surfaces, and tighten
them to the specified torque.
Pre-removal operation
⦆
Front height sensor removal (Refer to GROUP 54Ac - Height
Post-installation operation
⦆
Front height sensor installation (Refer to GROUP 54Ac - Height
⦆
Using your fingers, press the dust cover to check for a crack or
damage.
⦆
Wheel alignment check and adjustment (Refer to P.33-7.)
FRONT SUSPENSION
33-13
LOWER ARM
ZC602504AA00
71 ± 10 N·m
53 ± 7 ft-lb
2
1
2
1
1
1
Specified grease: Multipurpose grease
SAE J310, NLGI No.2 or equivalent
110 ± 10 N·m
81 ± 8 ft-lb
110 ± 10 N·m
81 ± 8 ft-lb
Removal steps
1.
Lower arm nut (self-locking nut)
Removal steps
2.
Lower arm assembly
LOWER ARM CHECK
M13302000017USA0000010000
⦆
Check the bushing for wear and deterioration.
⦆
Check the lower arm for bend or breakage.
⦆
Check all bolts for condition and straightness.
LOWER ARM BALL JOINT ROTATION STARTING TORQUE
ZC6008860000
MB991006
1.
Move the lower arm ball joint stud back and forth for several
times, and measure the lower arm ball joint rotation starting
torque using the preload socket (Special tool: MB991006).
Standard value: 2.2 to 4.1 N·m (19 to 36 in-lb)
2.
If the measured value exceeds the standard range, replace
the lower arm assembly.
3.
Even if the measured value is within the standard range, check
the lower arm ball joint that there is no looseness or gritty
feeling. If there is no looseness or gritty feeling, it is judged as
usable.
33-14
FRONT SUSPENSION
LOWER ARM
LOWER ARM BALL JOINT DUST COVER CHECK
1.
Using your fingers, press the dust cover to check for a crack
or damage.
2.
If the dust cover has any crack or damage, replace the lower
arm assembly.
NOTE:
If the dust cover has a crack or damage, the ball
joint could be damaged.If the dust cover is damaged during
the maintenance, replace it.
LOWER ARM BALL JOINT DUST COVER
REPLACEMENT
M13302000200USA0000010000
Only when the dust cover is damaged accidentally during
maintenance, replace the dust cover as follows:
1.
Remove the dust cover.
2.
Fill and apply the specified grease into the inside and lip of the
dust cover.
Specified grease
Shell Sunlight Grease MB2 or equivalent
Usage:
Inside of dust cover 9.0 ± 1.0 g, Lip: Adequate
ZC6008870000
MB990800
Dust cover
3.
Use the ball joint remover & installer (Special tool: MB990800)
to drive in the dust cover to the point where it contact with the
lower arm assembly.
4.
Using your fingers, press the dust cover to check for a crack
or damage.
LOWER ARM BUSHING REPLACEMENT
M13302000081USA0000010000
ZC602845AA00
Bushing
Replace the back side bushing according to the following
procedure.
FRONT SUSPENSION
33-15
LOWER ARM
ZC602846AA00
MB992119
MB990979
MB990890
Lower arm
assembly
1.
Use the following special tools to remove the bushing:
⦆
MB992119 (Arm bushing remover and installer)
⦆
MB990979 (Ring)
⦆
MB990890 (Rear suspension bushing base)
ZC602847AA00
MB992119
MB990979
MB990890
30° ± 3°
Lower arm
assembly
Lower arm assembly
Projection
2.
Use the following special tools to press-fit the bushing.
⦆
MB992119 (Arm bushing remover and installer)
⦆
MB990979 (Ring)
⦆
MB990890 (Rear suspension bushing base)
3.
Press-fit the bushing so that the bushing protrusion is in the
direction shown in the figure.
4.
Press-fit the bushing until the special tool contacts with the
lower arm assembly.
STABILIZER BAR
REMOVAL AND INSTALLATION
M13302000019USA0000010000
Post-installation operation
Front wheel alignment check and adjustment (Refer to P.33-7.)
33-16
FRONT SUSPENSION
STABILIZER BAR
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