Mitsubishi Outlander XL. Manual — part 423

AC506219

ZC6012320001

Fuel pump
module
connector

Fuel main pipe

Fuel tank differential
pressure sensor
connector

14.

Connect the fuel pump module connector and fuel tank
differential pressure sensor connector.

ZC6012310000

Floor inspection lid (LH)

15.

Install the floor inspection lid (LH).

16.

Return the floor carpet to the original condition and install the
second seat assembly (Refer to GROUP 52A, Second Seat
Assembly P.52A-21).

FUEL PUMP MODULE REPLACEMENT <AWD>

M11305000049USA0000010001

1.

Remove the second seat assembly (Refer to GROUP 52A,
Second Seat Assembly P.52A-21) and turn up the floor
carpet.

ZC6012310000

Floor inspection lid (LH)

2.

Remove the floor inspection lid (LH).

AC506219

ZC6012320001

Fuel pump
module
connector

Fuel main pipe

Fuel tank differential
pressure sensor
connector

3.

Disconnect the fuel pump module connector and fuel tank
differential pressure sensor connector.

4.

Release the fuel pressure in the fuel line. [Refer to GROUP
13Aa, On-vehicle Service - Fuel Pump Connector
Disconnection (How to Reduce Pressurized Fuel Lines) P.
13Aa-20.]

FUEL SUPPLY

13B-9

ON-VEHICLE SERVICE

ZC3056040000

Fuel main pipe

Retainer

Fuel pump module

Flat-tip
screwdriver

5.

Insert a flat-tip screwdriver [6mm (0.24 inch) wide and 1mm
(0.04 inch) thick] into the retainer of the fuel main pipe.

ZC3056050001

Retainer

Fuel main pipe

Fuel pump module

Flat-tip screwdriver

6.

Turn the flat-tip screwdriver about 90 degrees to push up the
retainer, and disconnect the fuel main pipe from the fuel pump
module.

ZC6012330001

Fuel pump module

7.

Remove the mounting nuts of fuel pump module.

ZC305598 0000

Fuel tank
pump module

Suction hose

Pay attention not to damage the fuel level sensor and float
of the fuel pump module when removing the fuel pump
module from the service hole.

8.

While removing the fuel pump module from the fuel tank,
disconnect the suction hose from the fuel pump module to
remove the fuel pump module from the service hole.

9.

Replace the fuel pump module gasket with a new one.

ZC305598 0000

Fuel tank
pump module

Suction hose

｠

Pay attention not to damage the fuel level sensor and the
float of the fuel pump module when installing it to the fuel
tank. Pay attention to prevent the float of fuel level sensor
from being trapped by the suction hose inside the fuel
tank.

｠

When installing the fuel pump module to the fuel tank,
check that the fuel level sensor moving area moves
smoothly.

13B-10

FUEL SUPPLY

ON-VEHICLE SERVICE

10.

While inserting the fuel pump module into the fuel tank,
connect the suction hose to the fuel pump module to install
the fuel pump module to the fuel tank.
While inserting the fuel tank pump module into the fuel tank
from the service hole, connect the suction hose to the fuel
tank pump module to install the fuel tank pump module to the
fuel tank.

11.

Tighten the fuel pump module mounting nuts to the specified
torque.

Tightening torque: 2.5 ± 0.4 N·m (22 ± 4 in-lb)

ZC3056060000

Fuel main pipe

Retainer

12.

Before the installation, push up the retainer of the fuel main
pipe.

ZC3056070000

Retainer

Fuel pump module

Fuel main pipe

13.

Connect the connector of fuel main pipe to the fuel pump
module securely and push down the retainer of the connector
to lock it firmly.

14.

After the installation, slightly pull the fuel main pipe to check
that it is connected securely. At this time, also check that
there is approximately 1 mm (0.04 inch) play.

AC506219

ZC6012320001

Fuel pump
module
connector

Fuel main pipe

Fuel tank differential
pressure sensor
connector

15.

Connect the fuel pump module connector and fuel tank
differential pressure sensor connector.

ZC6012310000

Floor inspection lid (LH)

16.

Install the floor inspection lid (LH).

17.

Return the floor carpet to the original condition and install the
second seat assembly (Refer to GROUP 52A, Second Seat
Assembly P.52A-21).

FUEL SUPPLY

13B-11

ON-VEHICLE SERVICE

FUEL LEVEL SENSOR (SUB) REPLACEMENT

<AWD>

M11305000056USA0000010000

1.

Remove the second seat assembly (Refer to GROUP 52A,
Second Seat Assembly P.52A-21) and turn up the floor
carpet.

ZC6012360000

Floor inspection lid (RH)

2.

Remove the floor inspection lid (RH).

ZC6012370000

Fuel level sensor
(sub) connector

3.

Disconnect the fuel level sensor (sub) connector.

ZC6012380000

Fuel level sensor (sub)

Pay attention not to damage the fuel level sensor (sub) and
the float of the fuel level sensor (sub) when withdrawing it
from the service hole.

4.

Remove the fuel level sensor (sub) mounting nuts, and
remove the fuel level sensor (sub) from service hole.

5.

Replace the fuel level sensor (sub) gasket with a new one.

Pay attention not to damage the fuel level sensor (sub) and
the float of the fuel level sensor (sub) when installing it to
the fuel tank through the service hole.

6.

Install the fuel level sensor (sub) to the fuel tank through the
service hole, and tighten the mounting nuts to the specified
torque.

Tightening torque: 2.5 ± 0.4 N·m (22 ± 4 in-lb)

13B-12

FUEL SUPPLY

ON-VEHICLE SERVICE