Mitsubishi Outlander XL. Manual — part 171
GENERAL SPECIFICATIONS
M11103000002USA0000010000
Descriptions
Specifications
Type
60° V, SOHC
Number of cylinders
6
Combustion chamber
Pentroof type
Total displacement cm3(cu in)
2,998 (182.9)
Cylinder bore mm (in)
87.6 (3.45)
Piston stroke mm (in)
82.9 (3.54)
Compression ratio
9.5
Valve timing
Intake valve
Opens (BTDC)
-1° Low speed cam
18° High speed cam
Closes (ABDC)
37° Low speed cam
86° High speed cam
Exhaust valve
Opens (BBDC)
55°
Closes (ATDC)
17°
Lubrication system
Pressure feed, full-flow filtration
Oil pump type
Trochoid type
SERVICE SPECIFICATIONS
M11103000003USA0000010000
Item
Standard value
Limit
Timing belt
Auto tensioner rod length mm (in)
9.1 - 13.4
(0.36 - 0.52)
-
Auto-tensioner rod projection length mm (in)
17 (0.7)
-
Valve clearance mm (in)
0.07 - 0.13
(0.003 - 0.005)
-
Rocker arms and camshaft
Camshaft cam height mm (in)
Intake
Low speed
cam
37.28 (1.468)
Minimum 36.78 (1.448)
High speed
cam
36.23 (1.426)
Minimum 35.73 (1.407)
Exhaust
37.84 (1.492)
Minimum 37.34 (1.470)
Camshaft journal outside diameter mm (in)
45 (1.8)
-
Cylinder head and valves
Cylinder head flatness of gasket surface mm (in)
Less than 0.03 (0.0012) 0.05 (0.002)
Cylinder head grinding limit of gasket surface mm (in)
(Total resurfacing depth of cylinder head and cylinder
block)
-
0.15 (0.006)
Cylinder head overall height mm (in)
120 (4.7)
-
ENGINE OVERHAUL
11B-3
GENERAL SPECIFICATIONS
Item
Standard value
Limit
Valve thickness of valve head
(margin) mm (in)
Intake
1.0 (0.03)
Minimum 0.5 (0.02)
Exhaust
1.2 (0.04)
Minimum 0.7 (0.03)
Valve overall height mm (in)
Intake
111.84 (4.403)
Minimum
111.34
(4.384)
Exhaust
114.04 (4.490)
Minimum
113.54
(4.470)
Valve stem outside diameter mm (in)
6.0 (0.24)
-
Valve thickness to valve guide
clearance mm (in)
Intake
0.020 - 0.047
(0.0008 - 0.0018)
0.10 (0.003)
Exhaust
0.035 - 0.062
(0.0014 - 0.0024)
0.15 (0.005)
Valve face angle mm (in)
45° - 45.5°
-
Valve spring free height mm (in)
Intake
59.15 (2.329)
Minimum 58.15 (2.289)
Exhaust
57.70 (2.272)
Minimum 56.70 (2.232)
Valve spring load/installed height N (lb) / mm (in)
245.2 (55.13) / 49.2
(1.94)
-
Valve spring out-of-squareness
2° or less
4°
Valve seat valve contact width mm (in)
0.9 - 1.3
(0.04 - 0.05)
-
Valve guide inside diameter mm (in)
6.0 (0.24)
-
Valve guide projection from cylinder head upper surface
mm (in)
16.7 - 17.3
(0.66 - 0.68)
-
Oversize rework dimensions of
valve guide hole mm (in)
0.05
oversize
diameter
11.050 - 11.068
(0.4351 - 0.4357)
-
0.25
oversize
diameter
11.250 - 11.268
(0.4430 - 0.4436)
-
0.50
oversize
diameter
11.500 - 11.518
(0.4528 - 0.4535)
-
Intake oversize rework dimensions
of valve seat hole mm (in)
0.3
oversize
diameter
36.300 - 36.325
(1.4292 - 1.4301)
-
Exhaust
oversize
rework
dimensions of valve seat hole mm
(in)
0.3
oversize
diameter
32.300 - 32.325
(1.2717 - 1.2726)
-
Piston and connecting rod
Piston outside diameter mm (in)
87.6 (3.45)
-
Piston ring side clearance mm (in) No. 1
0.04 - 0.08
(0.0016 - 0.0031)
0.1 (0.004)
No. 2
0.03 - 0.07
(0.0012 - 0.0027)
0.1 (0.004)
Piston ring end gap mm (in)
No. 1
0.18 - 0.33
(0.008 - 0.012)
0.8 (0.03)
No. 2
0.28 - 0.48
(0.012 - 0.018)
0.8 (0.03)
11B-4
ENGINE OVERHAUL
SERVICE SPECIFICATIONS
Item
Standard value
Limit
Oil ring side rail
0.10 - 0.60
(0.012 - 0.023)
1.0 (0.04)
Piston pin outside diameter mm (in)
22.0 (0.87)
-
Piston pin press-in load N (lb) (Room temperature)
5,000 - 15,000
(1,125 - 3,372)
-
Crankshaft pin oil clearance mm (in)
0.012 - 0.039
(0.0005 - 0.0015)
0.1 (0.004)
Connecting rod big end side clearance mm (in)
0.10 - 0.25
(0.004 - 0.009)
0.4 (0.02)
Crankshaft and cylinder block
Crankshaft end play mm (in)
0.05 - 0.25
(0.002 - 0.009)
0.3 (0.01)
Crankshaft journal outside diameter mm (in)
69 (2.7)
-
Crankshaft pin outside diameter mm (in)
53 (2.1)
-
Crankshaft journal oil clearance
mm (in)
No.1, 4 journal
0.018 - 0.038
(0.0008 - 0.0014)
0.1 (0.004)
No.2, 3 journal
0.024 - 0.044
(0.0010 - 0.0017)
0.1 (0.004)
Cylinder block flatness of gasket surface mm (in)
0.05 (0.002)
0.1 (0.004)
Cylinder block grinding limit of gasket surface mm (in)
[Total resurfacing depth of both cylinder head and cylinder
block]
-
0.15 (0.006)
Cylinder block overall height mm (in) [Crankshaft center
to cylinder head top]
215 (8.46)
-
Cylinder block inside diameter mm (in)
87.6 (3.45)
-
Cylindricity mm (in)
0.015 (0.0006)
-
FASTENER TIGHTENING SPECIFICATIONS
M11103000234USA0000010000
Item
Specification
Generator
Crankshaft bolt
200 N·m (148 ft-lb) → 0 N·m (0 ft-lb) → 110 N·m
(81 ft-lb) → +60°
Drive belt auto tensioner bolt
23 ± 6 N·m (17 ± 4 ft-lb)
Generator bolt
47 ± 11 N·m (35 ± 7 ft-lb)
Generator bracket bolt
23 ± 6 N·m (17 ± 4 ft-lb)
Tensioner pulley nut
47 ± 11 N·m (35 ± 7 ft-lb)
Power steering tensioner pulley bracket bolt
23 ± 6 N·m (17 ± 4 ft-lb)
Intake manifold plenum and throttle body
Boost sensor bolt
5.0 ± 1.0 N·m (45 ± 8 in-lb)
Engine hanger right bolt
17 ± 2 N·m (13 ± 1 ft-lb)
Exhaust gas recirculation pipe bolt
20 ± 5 N·m (15 ± 3 ft-lb)
ENGINE OVERHAUL
11B-5
FASTENER TIGHTENING SPECIFICATIONS
Item
Specification
Intake manifold plenum bolt
22 ± 1 N·m (16 ± 1 ft-lb)
Intake manifold plenum stay bolt
20 ± 5 N·m (15 ± 3 ft-lb)
Solenoid valve bolt
10 ± 2 N·m (89 ± 17 in-lb)
Solenoid valve nut
5.5 ± 1.5 N·m (49 ± 12 in-lb)
Throttle body bolt
23 ± 6 N·m (17 ± 4 ft-lb)
Throttle body stay bolt
20 ± 5 N·m (15 ± 3 ft-lb)
Vacuum tank bracket bolt
11 ± 1 N·m (98 ± 8 in-lb)
Timing belt
Auto-tensioner bolt
23 ± 3 N·m (18 ± 2 ft-lb)
Camshaft sprocket bolt
90 ± 10 N·m (65 ± 7 ft-lb)
Crankshaft position sensor cover bolt
10 ± 2 N·m (89 ± 17 in-lb)
Crankshaft position sensor bolt
10 ± 2 N·m (89 ± 17 in-lb)
Engine support bracket bolt M8
20 ± 5 N·m (15 ± 3 ft-lb)
Engine support bracket bolt M10
48 ± 11 N·m (32 ± 4 ft-lb)
Idler pulley bolt
41 ± 10 N·m (30 ± 7 ft-lb)
Tensioner arm bolt
41 ± 10 N·m (30 ± 7 ft-lb)
Timing belt front cover bolt
7.0 ± 1.0 N·m (62 ± 8 in-lb)
Timing belt rear cover bolt
10 ± 2 N·m (89 ± 17 in-lb)
Intake manifold
Ignition coil bolt
10 ± 2 N·m (89 ± 17 in-lb)
Injector and fuel rail bolt
12 ± 1 N·m (104 ± 9 in-lb)
Intake manifold nut
22 ± 1 N·m (16 ± 1 ft-lb)
Spark plugs
18 ± 2 N·m (13 ± 1 ft-lb)
Water hose and pipe
Engine oil pressure switch
10 ± 2 N·m (89 ± 17 in-lb)
Engine coolant temperature sensor
30 ± 9 N·m (22 ± 6 ft-lb)
Exhaust gas recirculation valve bolt
23 ± 6 N·m (17 ± 4 ft-lb)
Eye bolt
30 ± 3 N·m (22 ± 2 ft-lb)
Engine oil control valve bolt
11 ± 1 N·m (98 ± 8 in-lb)
Engine oil control valve housing bolt
24 ± 3 N·m (18 ± 1 ft-lb)
Oil pipe bolt
11 ± 1 N·m (98 ± 8 in-lb)
Thermostat housing bolt
23 ± 6 N·m (17 ± 4 ft-lb)
Water inlet fitting bolt
23 ± 6 N·m (17 ± 4 ft-lb)
Water pump bolt
23 ± 6 N·m (17 ± 4 ft-lb)
Exhaust manifold
Engine hanger bolt
17 ± 2 N·m (13 ± 1 ft-lb)
Exhaust manifold nut
49 ± 5 N·m (36 ± 3 ft-lb)
Exhaust manifold bracket bolt (bolt, washer assembly)
41 ± 10 N·m (30 ± 7 ft-lb)
Exhaust manifold bracket bolt (flange bolt)
47 ± 11 N·m (35 ± 7 ft-lb)
11B-6
ENGINE OVERHAUL
FASTENER TIGHTENING SPECIFICATIONS
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