Mitsubishi Outlander XL. Manual — part 444

GROUP 16b

STARTING SYSTEM

CONTENTS

GENERAL INFORMATION. . .

16b-2

GENERAL SPECIFICATIONS. . .

16b-2

SERVICE SPECIFICATIONS. . .

16b-3

STARTING SYSTEM DIAGNOSIS. ..

16b-3

ON-VEHICLE SERVICE. . . .

16b-5

STARTER RELAY CHECK. . ....

16b-5

STARTER MOTOR ASSEMBLY. . .

16b-5

REMOVAL AND INSTALLATION. ...

16b-5

INSPECTION. . . . . .

16b-6

DISASSEMBLY AND ASSEMBLY. ...

16b-8

INSPECTION. . . . .

16b-11

16b-1

GENERAL INFORMATION

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If the ignition switch is turned to the "START" position,
current flows in the coil provided inside magnetic
switch, attracting the plunger. When the plunger is
attracted, the lever connected to the plunger is
actuated to engage the starter clutch.
On the other hand, attracting the plunger will turn on
the magnetic switch, allowing the "B" terminal and "M"
terminal to conduct. Thus, current flows to engage the
starter motor.

When the ignition switch is returned to the "ON"
position after starting the engine, the starter clutch is
disengaged from the ring gear.
An overrunning clutch is provided between the pinion
and the armature shaft, to prevent damage to the
starter.

ZK600357

Pull-in coil

Holding coil

Plunger

Lever

Pinion gear

Overrunning clutch

Yoke

Brush

Armature

Ignition switch - ST

Battery

+

–

AA00

B

M

S

OPERATION

For models equipped with A/T, when the ignition
switch is turned to the "ST" position while the selector

lever is at the "P" or "N" position, the contact (magnetic
switch) of the starter is switched ON and the starter
motor is activated.

GENERAL SPECIFICATIONS

M11602000002USA0000010000

16b-2

STARTING SYSTEM

GENERAL INFORMATION

ITEMS

SPECIFICATIONS

Type

Reduction drive with planetary gear

Identification number

M0T20571ZC

Part No.

MR994145

Rated output kW/V

1.4/12

Number of pinion teeth

8

SERVICE SPECIFICATIONS

M11602000003USA0000010000

ITEMS

STANDARD VALUE

LIMIT

Free

running

characteristics

Terminal voltage V 11

-

Current A

90

-

Speed r/min

2,000 or more

-

Pinion gap mm (in)

0.5 - 2.0 (0.02 - 0.07)

-

Commutator run-out mm (in)

0.05 (0.002)

Minimum 0.1 (0.004)

Commutator diameter mm (in)

29.4 (1.16)

Minimum 28.8 (1.13)

Undercut depth mm (in)

0.5 (0.02)

Minimum 0.2 (0.008)

STARTING SYSTEM DIAGNOSIS

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TROUBLESHOOTING HINTS

The starter motor does not operate at all.

Battery posts, terminals and related accessories contain
lead and lead compounds. WASH HANDS AFTER
HANDLING.

｠

Check the starter (coil).

｠

Check for poor contact at the battery terminals and starter.

｠

Check the transmission range switch.

The starter motor doesn't stop

｠

Check the starter (magnetic switch).

TROUBLESHOOTING GUIDE

The starting system troubleshooting guide is shown in the
following steps.

Battery posts, terminals and related accessories contain
lead and lead compounds. WASH HANDS AFTER
HANDLING.
STEP 1.

Q:Is the battery in good condition? (Refer to GROUP 54A,

Chassis Electrical - Battery - On-vehicle Service - Battery

Check P.54Aa-2.)

STARTING SYSTEM

16b-3

SERVICE SPECIFICATIONS

YES:

Go to Step 2.

NO:

Charge or replace the battery.

STEP 2.

｠

Disconnect the starter motor S (solenoid) terminal connector.

｠

Using a jumper wire, apply battery positive voltage to the
starter motor S (solenoid) terminal.

｠

Check the engine condition.
OK: Turns normally

Q:Dose the starter motor operate normally?

YES:

｠

Check the ignition switch (Refer to GROUP 54A, Chassis
Electrical - Ignition Switch - Ignition Switch - Inspection P.
54Ag-15.)

｠

Check the transmission range switch. (Refer to GROUP
23A, Automatic Transaxle - On-vehicle Service - Essential
Service - Transmission Range Switch Check P.23A-157.)

｠

Check the line between the battery and starter motor S
(solenoid) terminal.

NO:

Go to Step 3.

STEP 3.

｠

Check the cable between starter B (battery) terminal and
battery positive terminal for connection and continuity.

Q:Is the starter cable in good condition?

YES:

Go to Step 4.

NO:

Repair or replace the cable.

STEP 4.

｠

Check the connection and the continuity of the cable between
the starter motor body and the negative battery terminal.

Q:Is the ground line in good condition?

YES:

Go to Step 5.

NO:

Repair or replace the cable.

STEP 5.

Q:Is the starter motor in good condition? (Refer to Starting

System - Starter Motor Assembly - Inspection P.

16b-6.)

YES:

Excessive rotational resistance of the engine.

NO:

Replace the starter motor.

16b-4

STARTING SYSTEM

STARTING SYSTEM DIAGNOSIS