Mitsubishi Outlander XL. Manual — part 555
LUBRICATION POINTS
ZC3051660000
CAUTIO N
Grease: Repair kit grease
Amount used: 75 ± 10 g (2.6 ± 0.3 oz)
The drive shaft joint uses special
grease. Do not mix old and new or
different types of grease.
DISASSEMBLY SERVICE POINT
<<A>> ETJ CASE/SPIDER ASSEMBLY REMOVAL
Do not disassemble the spider assembly.
1.
Wipe off the grease inside the ETJ case and on the spider
assembly.
2.
If the grease is contaminated with the foreign material (water,
dust, etc.), be sure to wash the spider assembly.
<<B>> ETJ BOOT REMOVAL
1.
Wipe off the grease on the shaft spline.
2.
If the ETJ boot is reused, protect the shaft spline area with
taping from the damage in removal of the boot.
REAR AXLE<AWD>
27B-23
DRIVE SHAFT ASSEMBLY
ASSEMBLY SERVICE POINT
>>A<< SPIDER ASSEMBLY/ETJ CASE INSTALLATION
Special grease is used for the joint. Do not mix the new and
previous types of grease or different types of grease.
ZC3001250000
Fill the ETJ case with the specified grease, insert the drive shaft,
and then fill the specified grease again.
Specified grease: Repair kit grease
Application amount: 75 ± 10 g (2.6 ± 0.3 oz)
NOTE:
When using the repair kit grease, fill the half of
the grease into the joint and the other half into the boot
as a guideline, and consume the grease completely.
>>B<< ETJ BOOT BAND (SMALL)/ETJ BOOT BAND
(LARGE) TIGHTENING
ZC3001260000
A
Adjust the distance between the boot bands to the standard
value to adjust the air volume inside the ETJ boot to the specified
value, then be sure to tighten the ETJ boot band (large) and ETJ
boot band (small).
Standard value (A): 75 ± 3 mm (2.95 ± 0.12 inches)
DIFFERENTIAL CARRIER ASSEMBLY
REMOVAL AND INSTALLATION
M12701000904USA0000010000
⦆
The parts indicated by * are the bolts with
friction coefficient stabilizer. In removal, ensure
there is no damage, clean dust and soiling from
the bearing and thread surfaces, and tighten
them to the specified torque.
Pre-removal Operation
⦆
Spare Tire Removal
⦆
Exhaust Pipe and Main Muffler Removal (Refer to GROUP 15,
Exhaust Pipe and Muffler P.15-16.)
⦆
Differential Gear Oil Draining
⦆
Driveshaft Removal (Refer to P.27B-19).
Post-installation Operation
⦆
Driveshaft Installation (Refer to P.27B-19).
⦆
Differential Gear Oil Filling (Refer to P.27B-15).
⦆
Exhaust Pipe and Main Muffler Installation (Refer to GROUP
15, Exhaust Pipe and Muffler P.15-16.)
⦆
Spare Tire Installation
27B-24
REAR AXLE<AWD>
DIFFERENTIAL CARRIER ASSEMBLY
ZC5020030000
52 ± 2 N·m
38 ± 2 ft-lb
95 ± 14 N·m
70 ± 10 ft-lb
71 ± 10 N·m
52 ± 7 ft-lb
3
1
2
9
4
7
5
6
8
10
N
32 ± 2 N·m
23 ± 2 ft-lb
7
6
8
10
*
*
110 ± 11 N·m
81 ± 8 ft-lb
*
71 ± 10 N·m
52 ± 7 ft-lb
95 ± 14 N·m
70 ± 10 ft-lb
Removal steps
<<A>>
1.
Propeller shaft connection
2.
Drain plug
3.
Gasket
4.
Cover
5.
Electronic control coupling harness
connection, vacuum hose connection
Removal steps
6.
Weight
7.
Lower stopper
8.
Upper stopper
>>A<<
9.
Differential carrier assembly
10. Differential mount bracket (LH/RH)
REAR AXLE<AWD>
27B-25
DIFFERENTIAL CARRIER ASSEMBLY
REMOVAL SERVICE POINTS
<<A>> PROPELLER SHAFT DISCONNECTION
ZC5018170000
Mating marks
1.
Put mating marks on the flange yoke and the electronic control
coupling.
2.
Hold the disconnected propeller shaft with a wire so that it will
not hang at a sharp angle.
INSTALLATION SERVICE POINTS
>>A<< DIFFERENTIAL CARRIER ASSEMBLY
INSTALLATION
ZC5020040000
A
Electronic control
coupling
1.
Check that the length of the electronic control coupling stud
bolt (A) is within the standard value range.
Standard value: 22.3 - 25.1 mm (0.88 - 0.99 inch)
2.
If the length exceeds the standard value, replace the stud bolt.
Specified torque: 15 ± 3 N·m (11 ± 2 ft-lb)
NOTE:
When replacing the stud bolts, always clean the
stud bolt threaded holes.
DISASSEMBLY
M12701000905USA0000010000
27B-26
REAR AXLE<AWD>
DIFFERENTIAL CARRIER ASSEMBLY
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