Mitsubishi Outlander XL. Manual — part 200

>>B<< O-RING INSTALLATION

ZC6006390000

Fuel injector

MB992106

1.

Apply a drop of new engine oil to the O-ring.

2.

Using the special tool MB992106, install the O-ring to the fuel
injector without damaging the O-ring.

>>C<< FUEL INJECTOR ASSEMBLY INSTALLATION

Do not let the engine oil get into the fuel rail.

1.

Apply a drop of new engine oil to the O-ring.

ZC6009870000

Protruding
part

Fuel rail

2.

Turning the fuel injector assembly to right and left, install it to
the fuel rail with a caution not to damage the O-ring. After the
mounting, check for its smooth rotation. At this time, check that
the projection of the fuel injector assembly is in the center.

3.

If the rotation is not smooth, the O-ring may be caught.
Remove the fuel injector assembly and check the O-ring for
damage. Then, reinsert it to the fuel rail and check for its
smooth rotation.

>>D<< FUEL INJECTOR SUPPORT INSTALLATION

ZC6006430000

Fuel injector
support

Fuel injector
groove

Fuel rail brim

Install the fuel injector support to the fuel injector groove and fuel
rail flange, and fix the fuel injector assembly and fuel rail.

MULTIPORT FUEL INJECTION (MFI)

13Aa-35

INJECTOR

>>E<< FUEL HIGH-PRESURE HOSE CONNECTION

ZC6006410000

Retainer

Fuel high-pressure
hose

1.

Pull up the lock of fuel high-pressure hose to unlock before
installing.

ZC6006420000

Fuel rail

Retainer

Fuel high-pressure
hose

2.

Install the fuel high-pressure hose to the fuel rail securely and
push the lock of fuel high-pressure hose downward and lock
thoroughly.

3.

After installing, slightly pull the fuel high-pressure hose and
ensure that there is no disengaged fuel high-pressure hose.
Also confirm that there is approximately 1 mm (0.04 inch) play
at this time.

THROTTLE BODY ASSEMBLY

REMOVAL AND INSTALLATION

M11301000077USA0000010000

｠

When the throttle body assembly replacement
is performed, use scan tool MB991958 to
initialize the learning value (Refer to GROUP 00,
Precautions Before Service - Initialization
Procedure for Learning Value in MFI Engine P.
00-30).

｠

Do not loosen the fixing screws for the resin
cover of throttle body assembly. If the screws
are loosened, the sensor incorporated in the
resin cover becomes misaligned and the
throttle body cannot work normally.

Pre-removal Operation

｠

Engine Coolant Draining (Refer to GROUP 14, On-vehicle

Service - Engine Coolant Replacement P.14-15).

｠

Air Intake Hose Removal (Refer to GROUP 15, Air Cleaner P.

15-6).

Post-installation Operation

｠

Air Intake Hose Installation (Refer to GROUP 15, Air

Cleaner P.15-6).

｠

Engine Coolant Refilling (Refer to GROUP 14, On-vehicle

Service - Engine Coolant Replacement P.14-15).

13Aa-36

MULTIPORT FUEL INJECTION (MFI)

THROTTLE BODY ASSEMBLY

ZC600493

1

2

3

4

5

6

20 ± 5 N·m
15 ± 3 ft-lb

20 ± 5 N·m
15 ± 3 ft-lb

N

AA00

Removal steps

>>A<<

·

Initialization procedure (Installation
only)

1.

Throttle position sensor connector

2.

Water hose connection

3.

Water hose connection

Removal steps

4.

Throttle body stay

5.

Throttle body assembly

6.

Gasket

INSTALLATION SERVICE POINT

>>A<< INITIALIZATION PROCEDURE
Turn the ignition switch on then off, and keep it off for at least 10
seconds.

ENGINE CONTROL MODULE (ECM)

REMOVAL AND INSTALLATION

M11301000338USA0000010000

｠

When the ECM is replaced, do not replace the
immobilizer

ECU

(WCM)

or

KOS-ECU

simultaneously. When replacing a several

MULTIPORT FUEL INJECTION (MFI)

13Aa-37

ENGINE CONTROL MODULE (ECM)

ECUs, always replace one ECU at a time, and
register the necessary IDs using the scan tool
MB991958. (Refer to GROUP 42B, Diagnosis - ID
Code Registration Judgment Table P.42B-12.)
<Vehicle with KOS> (Refer to GROUP 42C,
Diagnosis - ID Code Registration Necessity
Judgment Table P.42C-8.) <Vehicle with
WCM>

｠

After the ECM replacement, idling speed may
become unstable because the MFI engine
learning is not completed. To make it stable, let
the system learn the idling. (Refer to GROUP 00,
Precautions Before Service - Learning
Procedure for Idling in MFI Engine P.00-31.)

｠

After the ECM replacement, register a key code
using the scan tool MB991958. [Refer to GROUP
00, Precautions Before Service - How to Perform
Vehicle Identification Number (VIN) Writing P.
00-26.]

｠

To replace the ECM, use an ECM for which the
vehicle identification number entry and coding
are completed. If diagnostic trouble code No.
P0630 vehicle identification number-related or
No. P1676 variant coding-related is set in the
ECM, replace it with an ECM to which the same
vehicle identification number has been entered
and the same coding has been made as for the
relevant vehicle.

Pre-removal and Post-installation Operation

｠

Air Cleaner Assembly Removal and Installation (Refer to GROUP 15, Air Cleaner P.15-6).

ZC600509

1

1

2

3

4

5

6

7

4.0 ± 2.0 N·m
36 ± 17 in-lb

4.0 ± 2.0 N·m
36 ± 17 in-lb

9.5 ± 3.5 N·m
84 ± 31 in-lb

7.5 ± 1.5 N·m
67 ± 13 in-lb

7.5 ± 1.5 N·m
67 ± 13 in-lb

N

N

N

AA00

Removal steps

>>B<<

·

Initialization procedure (Installation
only)

<<A>>

>>A<<

1.

Break off bolts <Vehicles for Canada>

2.

ECM connector cover <Vehicles for
Canada>

3.

ECM connectors

Removal steps

4.

ECM stay

5.

ECM bracket assembly

<<A>>

>>A<<

6.

Break off bolts <Vehicles for Canada>

7.

ECM

13Aa-38

MULTIPORT FUEL INJECTION (MFI)

ENGINE CONTROL MODULE (ECM)