Mitsubishi Montero (2004+). Manual — part 1137
ON-VEHICLE SERVICE
TSB Revision
REAR SUSPENSION
34-7
UPPER ARM BALL JOINT END PLAY CHECK
M1341015900021
1. Raise the vehicle.
2. Move the upper arm up and down with your hands to check
for an excessive play in the axial direction of the ball joint. If
there is an excessive play, replace the upper arm ball joint.
TOE CONTROL ARM BALL JOINT END PLAY
CHECK
M1341015800046
1. Raise the vehicle.
2. Move the toe control arm front and rear with your hands. If
there is an excessive play, replace the toe control arm
assembly.
BALL JOINT DUST COVER CHECK
M1341012800199
1. Inspect the dust cover for cracks or damage by pushing it
with your finger.
2. If the dust cover is cracked or damaged, replace the upper
arm ball joint assembly, toe control arm ball joint assembly
or the stabilizer link.
NOTE: If the dust cover is cracked or damaged, it is possible
that there may also be damage to the ball joint.
REAR SUSPENSION ASSEMBLY
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REAR SUSPENSION
34-8
REAR SUSPENSION ASSEMBLY
REMOVAL AND INSTALLATION
M1341001000122
CAUTION
*
: Indicates parts which should be temporarily tightened, and then fully tightened with the vehicle on
the ground in the unladen condition.
Post-installation Operation
• Parking Brake Lever Stroke Check (Refer to GROUP 36,
On-vehicle Service
− Parking Brake Lever Stroke Check
and Adjustment
.)
• Brake fluid refilling and air bleeding (Refer to GROUP
35A, On-vehicle Service
.)
• Wheel Alignment Check and Adjustment (Refer to
.)
AC102408
1
152 ± 25 N·m *
113 ± 18 ft-lb *
167 ± 19 N·m
123 ± 14 ft-lb
213 ± 34 N·m *
157 ± 25 ft-lb *
2
3
4
AB
5
6
7
8
9
10
11
11
12
13
14
15
16
17
18
19
20
21
22
23
24
24
25
123 ± 15 N·m *
91 ± 11 ft-lb *
167 ± 19 N·m
123 ± 14 ft-lb
4.9 ± 1.0 N·m
44 ± 8 in-lb
15 ± 2 N·m
11 ± 2 ft-lb
88 ± 10 N
•
m
65 ± 7 ft-lb
REMOVAL STEPS
1.
PROPELLER SHAFT
CONNECTION (REFER TO
GROUP 25, PROPELLER SHAFT
•
BRAKE FLUID DRAINING
2.
BRAKE LINE CONNECTION
<<A>>
3.
BRAKE CALIPER ASSEMBLY
4.
REAR WHEEL SPEED SENSOR
CONNECTOR
5.
BRAKE DISC
6.
SHOE-TO-ANCHOR SPRING
(REFER TO GROUP 36, PARKING
BRAKE LINING AND DRUM
7.
ADJUSTING WHEEL SPRING
(REFER TO GROUP 36, PARKING
BRAKE LINING AND DRUM
REMOVAL STEPS (Continued)
REAR SUSPENSION ASSEMBLY
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REAR SUSPENSION
34-9
REMOVAL SERVICE POINTS
.
<<A>> BRAKE CALIPER ASSEMBLY REMOVAL
Secure the removed caliper assembly with a wire, so that it
does not fall.
.
<<B>> LOWER ARM MOUNTING BOLT REMOVAL
1. Place a piece of wood at the lower arm as shown in the
illustration. Using the floor jack, compress the coil spring to
remove the lower arm mounting bolt.
2. Lower the floor jack slowly, and then remove the coil spring.
.
<<C>> BOLT ASSEMBLY (CAMBER ADJUSTING BOLT)
REMOVAL
Make the mating marks to the bracket and the camber adjust-
ing bolt, and then remove the camber adjusting bolt.
8.
ADJUSTER ASSEMBLY (REFER
TO GROUP 36, PARKING BRAKE
LINING AND DRUM
9.
STRUT (REFER TO GROUP 36,
PARKING BRAKE LINING AND
DRUM
10. SHOE-TO-SHOE SPRING
(REFER TO GROUP 36, PARKING
BRAKE LINING AND DRUM
11. SHOE HOLD-DOWN CUP (REFER
TO GROUP 36, PARKING BRAKE
LINING AND DRUM
12. SHOE HOLD-DOWN PIN (REFER
TO GROUP 36, PARKING BRAKE
LINING AND DRUM
13. SHOE AND LINING ASSEMBLY
(REFER TO GROUP 36, PARKING
BRAKE LINING AND DRUM
REMOVAL STEPS (Continued)
14. PARKING BRAKE CABLE
CONNECTION
15. SHOCK ABSORBER MOUNTING
BOLT
<<B>>
>>A<<
16. LOWER ARM MOUNTING BOLT
17. SPRING UPPER PAD
>>A<<
18. COIL SPRING
19. SPRING LOWER PAD
<<C>>
20. BOLT ASSEMBLY (CAMBER
ADJUSTING BOLT)
21. LOWER ARM ASSEMBLY
22. TRAILING ARM MOUNTING NUT
23. STOPPER
<<D>>
24. CROSSMENBER MOUNTING
NUT
25. REAR SUSPENSION ASSEMBLY
REMOVAL STEPS (Continued)
AC204512 AB
PIECE OF
WOOD
ACX00734AB
LOWER ARM
CAMBER
ADJUSTMENT
BOLT
REAR SUSPENSION ASSEMBLY
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REAR SUSPENSION
34-10
.
<<D>> CROSSMEMBER MOUNTING NUT REMOVAL
Support the crossmember with a garage jack or transmission
jack to remove the crossmember mounting nut.
INSTALLATION SERVICE POINT
.
>>A<< COIL SPRING/LOWER ARM MOUNTING BOLT
INSTALLATION
1. The identification color of the coil spring should be located at
the lower side.
2. Align the coil spring end with the spring lower pad cavity.
3. Place a piece of wood at the lower arm as shown in the
illustration. Using the floor jack, compress the coil spring to
remove the lower arm mounting bolt.
INSPECTION
M1341015500067
Check crossmember for cracks or other damage.
AC102289
AC204512 AB
PIECE OF
WOOD
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