Mitsubishi Montero (2004+). Manual — part 998

OIL PAN

TSB Revision

AUTOMATIC TRANSMISSION

23A-567

REMOVAL SERVICE POINT

.

<<A>> OIL PAN REMOVAL
After removing the oil pan mounting bolts, remove the oil pan
with special tool MD998727 and a brass bar.

INSTALLATION SERVICE POINT

.

>>A<< OIL PAN INSTALLATION
1. Remove sealant from the oil pan and transmission case

mating surfaces.

2. Degrease the sealant-coated surface and the transmission

mating surface.

3. Clean the magnet and install it in the hollow of the oil pan

base.
NOTE: If the oil pan is replaced, reuse the cleaned magnet.

4. Apply sealant around the gasket surface of the oil pan as

specified in the illustration.

Specified sealant: MITSUBISHI GENUINE PART num-
ber MD166584 or equivalent

NOTE: The sealant should be applied in a continuous bead
approximately 3 mm (0.1 inch) in diameter.

5. Tighten the mounting bolts to the specified torque.

Tightening torque: 11

± 1 N⋅m (98 ± 8 in-lb)

ACX00366

MD998727

MD998727

AB

AA000042AB

MAGNET

TRANSMISSION FLUID COOLER, HOSE AND PIPE

TSB Revision

AUTOMATIC TRANSMISSION

23A-568

TRANSMISSION FLUID COOLER, HOSE AND PIPE

REMOVAL AND INSTALLATION

M1231118400109

Pre-removal and Post-installation Operations
• Transmission Fluid Draining and Refilling (Refer to

P.23A-542

).

• Skid Plate and Under Cover Removal and Installation

• Radiator Grille Removal and Installation (Refer to Group

51

− Front Bumper

P.51-3

).

AC000031AB

13

42 ± 2 N·m
31 ± 1 ft-lb

14

14

5.0 ± 1.0 N·m
44 ± 9 in-lb

16

15

5.0 ± 1.0 N·m
44 ± 9 in-lb

17

18

21

20

19

12 ± 2 N·m
107 ± 17 in-lb

5.0 ± 1.0 N·m
44 ± 9 in-lb

4

3

2

12 ± 2 N·m
107 ± 17 in-lb

11

1

5

10

9

6

7

12

8

TRANSMISSION FLUID
COOLER REMOVAL STEPS

1.

HOSE

2.

BUSHING

3.

DISTANCE PIECE

4.

TRANSMISSION FLUID RETURN
TUBE

5.

HOSE

•

HEADLIGHT ASSEMBLY
(REFER TO GROUP 54A

P.54A-82

).

6.

BUSHING

7.

DISTANCE PIECE

TRANSMISSION FLUID
COOLER REMOVAL STEPS

TRANSMISSION FLUID COOLER, HOSE AND PIPE

TSB Revision

AUTOMATIC TRANSMISSION

23A-569

INSTALLATION SERVICE POINTS

.

>>A<< FEED HOSE/RETURN HOSE INSTALLATION
Install the feed hose and return hose so that the markings are
positioned as shown in the illustration.

.

>>B<< TRANSMISSION FLUID COOLER TUBE
ASSEMBLY/TRANSMISSION FLUID COOLER TUBE
BRACKET/GASKET/EYE BOLT INSTALLATION
Temporarily tighten the eye bolts onto the transmission and
temporarily secure the pipes with the clamps, and then fully
tighten the eye bolts. Then tighten the clamps in order starting
from the one closest to the transmission.

8.

TRANSMISSION FLUID COOLER
BRACKET

9.

BUSHING

10.

DISTANCE PIECE

11.

TRANSMISSION FLUID COOLER
BRACKET

12.

TRANSMISSION FLUID COOLER

TRANSMISSION FLUID
COOLER TUBE ASSEMBLY
REMOVAL STEPS

>>B<<

13.

EYE BOLT

>>B<<

14.

GASKET

>>B<<

15.

TRANSMISSION FLUID COOLER
TUBE BRACKET

>>B<<

16.

TRANSMISSION FLUID COOLER
TUBE ASSEMBLY

>>A<<

17.

RETURN HOSE

>>A<<

18.

FEED HOSE

19

HOSE

20.

HOSE

21.

TRANSMISSION FLUID COOLER
TUBE ASSEMBLY

TRANSMISSION FLUID
COOLER REMOVAL STEPS

AC000032AB

FEED HOSE

RETURN HOSE

MARKING

FRONT SIDE

POWERTRAIN CONTROL MODULE (PCM)

TSB Revision

AUTOMATIC TRANSMISSION

23A-570

POWERTRAIN CONTROL MODULE (PCM)

REMOVAL AND INSTALLATION

M1231121600073

AC204613AC

5.0 ± 1.0 N·m
44 ± 9 in-lb

5.0 ± 1.0 N·m
44 ± 9 in-lb

7

6

5

4

2

1

3

REMOVAL STEPS

•

COWL SIDE TRIM <RH> (REFER
TO GROUP 52A, TRIM

P.52A-8

).

1.

INSTRUMENT PANEL HARNESS
AND FRONT DOOR HARNESS
<RH> CONNECTION

2.

INSTRUMENT PANEL HARNESS
AND FLOOR HARNESS <RH>
CONNECTION

3.

A/T CONTROL RELAY
CONNECTOR

4.

A/T CONTROL RELAY

5.

POWERTRAIN CONTROL
MODULE CONNECTOR

6.

POWERTRAIN CONTROL
MODULE (PCM)

•

INSTRUMENT PANEL
ASSEMBLY (REFER TO GROUP
52A, INSTRUMENT PANEL
ASSEMBLY

P.52A-3

).

7.

POWERTRAIN CONTROL
MODULE (PCM) BRACKET

REMOVAL STEPS (Continued)