Mitsubishi Montero (2004+). Manual — part 625
COMPRESSOR ASSEMBLY
TSB Revision
HEATER, AIR CONDITIONING AND VENTILATION
55A-143
DISASSEMBLY SERVICE POINT
.
<<A>> ARMATURE PLATE REMOVAL
1. Remove the armature plate mounting nut.
2. Tighten the M10 bolt into the armature plate bolt hole and
disconnect the serration of the shaft and the armature plate.
ASSEMBLY SERVICE POINTS
.
>>A<< CLUTCH COIL INSTALLATION
Install the clutch coil to the compressor, mating the compressor
body slot to the clutch coil projection.
.
>>B<< SNAP RING INSTALLATION
Install the snap ring taking care not to enlarge the inner diame-
ter too much. When the inner diameter is over 30.5 mm (1.2
inch) resulting from being enlarged too much, replace the snap
ring with a new one.
.
>>C<< AIR GAP ADJUSTMENT
Check whether or not the air gap of the clutch is within the stan-
dard value.
Standard value: 0.35
− 0.65 mm (0.014 − 0.026 inch)
NOTE: If there is a deviation of the air gap from the standard
value, make the necessary adjustment by adjusting the number
of shims.
ACX00841AC
M10 BOLT
ACX00842
CLUTCH COIL
PROJECTION
NOTCH ON
COMPRESSOR
BODY
AC
1
2
3
ACX01441
CONDENSER AND CONDENSER FAN MOTOR
TSB Revision
HEATER, AIR CONDITIONING AND VENTILATION
55A-144
CONDENSER AND CONDENSER FAN MOTOR
REMOVAL AND INSTALLATION
M1552006700276
REMOVAL SERVICE POINT
.
<<A>> DISCHARGE HOSE/LIQUID PIPE A REMOVAL
CAUTION
Seal the hoses completely, otherwise the compressor oil
and receiver will absorb water vapor easily, possibly dam-
aging the compressor and deteriorating performance.
Plug the disconnected hose, pipe and condenser nipple to pre-
vent foreign matter from getting into them.
ACX00844 AD
2
9.8 ± 2.0 N·m
87 ± 17 in-lb
7
6
4
8
1
3
N
N
9
5
5
CONDENSER REMOVAL STEPS
1.
RADIATOR BRACKET
2.
RELAY
<<A>>
3.
DISCHARGE HOSE
<<A>>
4.
LIQUID PIPE A
5.
O-RING
6.
CONDENSER
7.
CONDENSER BRACKET
CONDENSER FAN REMOVAL
STEPS
8.
CONDENSER FAN ASSEMBLY
9.
MOTOR ASSEMBLY
CONDENSER REMOVAL STEPS
CONDENSER AND CONDENSER FAN MOTOR
TSB Revision
HEATER, AIR CONDITIONING AND VENTILATION
55A-145
INSPECTION
M1552006800121
MOTOR ASSEMBLY CHECK
BATTERY (+)
CONNECTION
TERMINAL
BATTERY (
−)
CONNECTION
TERMINAL
MOTOR OPERATION
1
2
Rotates
ACX00845 AB
REFRIGERANT LINE
TSB Revision
HEATER, AIR CONDITIONING AND VENTILATION
55A-146
REFRIGERANT LINE
REMOVAL AND INSTALLATION
M1552006400479
<VEHICLES WITHOUT REAR COOLER OR REAR A/C>
Pre-removal and Post-installation Operation
• Refrigerant Discharging and Charging (Refer to
).
• Condense Tank Removal and Installation (Refer to GROUP 14, Radiator
• Engine Cover Removal and Installation.
• Battery and Battery Tray Removal and Installation.
1
2
3
4
5
9.8 ± 2 N·m
87 ± 17 in-lb
9.8 ± 2 N·m
87 ± 17 in-lb
9.8 ± 2 N·m
87 ± 17 in-lb
LOW PRESSURE-SIDE SERVICE VALVE
HIGH PRESSURE-SIDE
SERVICE VALVE
6
N
6
N
6
N
6
N
6
N
PIPE CONNECTIONS
O-RING
O-RING
A/C COMPRESSOR OIL:
DENSO OIL 8
1, 2, 3, 4, 5
4
AC205154AD
REMOVAL STEPS
1.
DUAL PRESSURE SWITCH
<<A>>
2.
DISCHARGE HOSE
<<A>>
3.
SUCTION HOSE
<<A>>
4.
LIQUID PIPE A
<<A>>
5.
LIQUID PIPE B
6.
O-RING
REMOVAL STEPS (Continued)
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