Mitsubishi Montero (2004+). Manual — part 508
54A-1
GROUP 54A
CHASSIS
ELECTRICAL
CONTENTS
BATTERY. . . . . . . . . . . . . . . . . .
ON-VEHICLE SERVICE. . . . . . . . .
BATTERY CHECK. . . . . . . . . . . . . . . . .
BATTERY CHARGING . . . . . . . . . . . . .
BATTERY TEST . . . . . . . . . . . . . . . . . .
IGNITION SWITCH . . . . . . . . . .
GENERAL DESCRIPTION . . . . . .
IGNITION KEY REMINDER TORN
ALARM DIAGNOSIS . . . . . . . . . . . . . . .
IMMOBILIZER SYSTEM DIAGNOSIS
INTRODUCTION TO IMMOBILIZER
SYSTEM DIAGNOSIS . . . . . . . . . . . . . .
IMMOBILIZER SYSTEM DIAGNOSTIC
TROUBLESHOOTING STRATEGY . . .
IMMOBILIZER SYSTEM TROUBLE
CODE DIAGNOSIS . . . . . . . . . . . . . . . .
DIAGNOSTIC TROUBLE CODE CHART
DIAGNOSTIC TROUBLE CODE
PROCEDURES . . . . . . . . . . . . . . . . . . .
SYMPTOM CHART . . . . . . . . . . . . . . . .
SYMPTOM PROCEDURES . . . . . . . . . .
DATA LIST REFERENCE TABLE . . . . .
CHECK AT IMMOBILIZER-ECU . . . . . .
SPECIAL TOOLS . . . . . . . . . . . . . .
ON-VEHICLE SERVICE . . . . . . . . .
ENCRYPTED CODE REGISTRATION
METHOD . . . . . . . . . . . . . . . . . . . . . . . .
TRANSPONDER LOCK CHECK . . . . . .
Continued on next page
Battery posts, terminals and related accessories contain lead and lead compounds. WASH HANDS
AFTER HANDLING.
WARNING
WANINGS REGARDING SERVICING OF SUPPLEMENTAL RESTRAINT SYSTEM (SRS) EQUIPPED VEHICLES
WARNING
•
Improper service or maintenance of any component of the SRS, or any SRS-related component, can lead to
personal injury or death to service personnel (from inadvertent firing of the air bag) or to the driver and
passenger (from rendering the SRS inoperative).
•
Service or maintenance of any SRS component or SRS-related component must be performed only at an
authorized MITSUBISHI dealer.
•
MITSUBISHI dealer personnel must thoroughly review this manual, and especially its GROUP 52B - Supplemental
Restraint System (SRS) before beginning any service or maintenance of any component of the SRS or any
SRS-related component.
NOTE
The SRS includes the following components: SRS air bag control unit, SRS warning light, front impact sensors, air bag module,
clock spring, and interconnecting wiring. Other SRS-related components (that may have to be removed/installed in connection
with SRS service or maintenance) are indicated in the table of contents by an asterisk (*).
54A-2
IGNITION SWITCH* . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . . .
INSPECTION . . . . . . . . . . . . . . . . . . . . .
COMBINATION METER
ASSEMBLY AND VEHICLE
SPEED SENSOR . . . . . . . . . . . .
COMBINATION METERS ASSEMBLY
AND VEHICLE SPEED SENSOR
DIAGNOSIS . . . . . . . . . . . . . . . . . .
INTRODUCTION TO COMBINATION
METER DIAGNOSIS . . . . . . . . . . . . . . .
TROUBLESHOOTING STRATEGY . . .
DIAGNOSIS FUNCTION . . . . . . . . . . . .
SYMPTOM CHART . . . . . . . . . . . . . . . .
SYMPTOM PROCEDURES . . . . . . . . .
SPECIAL TOOLS. . . . . . . . . . . . . .
ON-VEHICLE SERVICE. . . . . . . . .
SPEEDOMETER CHECK . . . . . . . . . . .
TACHOMETER CHECK . . . . . . . . . . . .
FUEL LEVEL SENSOR CHECK . . . . . .
ENGINE COOLANT TEMPERATURE
GAUGE UNIT CHECK . . . . . . . . . . . . . .
COMBINATION METER ASSEMBLY
AND VEHICLE SPEED SENSOR .
REMOVAL AND INSTALLATION . . . . .
INSPECTION . . . . . . . . . . . . . . . . . . . . .
DISASSEMBLY AND ASSEMBLY. . . . .
HEADLIGHT, FRONT SIDE
MARKER LIGHT AND POSITION
LIGHT ASSEMBLY . . . . . . . . . .
HEADLIGHT DIAGNOSIS . . . . . . .
ON-VEHICLE SERVICE. . . . . . . . .
HEADLIGHT AIMING. . . . . . . . . . . . . . .
LUMINOUS INTENSITY
MEASUREMENT . . . . . . . . . . . . . . . . . .
BULB REPLACEMENT . . . . . . . . . . . . .
HEADLIGHT AND FRONT
COMBINATION LIGHT . . . . . . . . .
REMOVAL AND INSTALLATION . . . . .
FOG LIGHT . . . . . . . . . . . . . . .
FOG LIGHT DIAGNOSIS . . . . . . . .
ON-VEHICLE SERVICE . . . . . . . . .
FOG LIGHT AIMING . . . . . . . . . . . . . . .
FOG LIGHT. . . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION. . . . . .
INSPECTION . . . . . . . . . . . . . . . . . . . . .
REAR COMBINATION LIGHT .
LIGHTING SYSTEM DIAGNOSIS .
REAR COMBINATION LIGHT . . . .
REMOVAL AND INSTALLATION. . . . . .
DOME LIGHT . . . . . . . . . . . . . .
DOME LIGHT DIAGNOSIS . . . . . . . . . .
REMOVAL AND INSTALLATION. . . . . .
SIDE STEP LIGHT . . . . . . . . . .
GENERAL DESCRIPTION
CONCERNING THE SIDE STEP
LIGHT . . . . . . . . . . . . . . . . . . . . . . .
SIDE STEP LIGHT DIAGNOSIS. . .
INTRODUCTION . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING STRATEGY . . . .
SYMPTOM CHART . . . . . . . . . . . . . . . .
SYMPTOM PROCEDURES . . . . . . . . . .
SIDE STEP LIGHT-ECU INSPECTION .
SPECIAL TOOL . . . . . . . . . . . . . . .
ON-VEHICLE SERVICE . . . . . . . . .
BULB REPLACEMENT . . . . . . . . . . . . .
SIDE STEP LIGHT . . . . . . . . . . . . .
REMOVAL AND INSTALLATION. . . . . .
Continued on next page
54A-3
RHEOSTAT . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . . .
INSPECTION . . . . . . . . . . . . . . . . . . . . .
HAZARD WARNING LIGHT
SWITCH . . . . . . . . . . . . . . . . . .
HAZARD WARNING LIGHT
DIAGNOSIS . . . . . . . . . . . . . . . . . .
HAZARD WARNING LIGHT
SWITCH . . . . . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . . .
INSPECTION . . . . . . . . . . . . . . . . . . . . .
COLUMN SWITCH. . . . . . . . . .
REMOVAL AND INSTALLATION . . . . .
INSPECTION . . . . . . . . . . . . . . . . . . . . .
HORN . . . . . . . . . . . . . . . . . . . .
HORN DIAGNOSIS . . . . . . . . . . . .
HORN . . . . . . . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . . .
INSPECTION . . . . . . . . . . . . . . . . . . . . .
ACCESSORY SOCKET. . . . . .
REMOVAL AND INSTALLATION . . . . .
INSPECTION . . . . . . . . . . . . . . . . . . . . .
CIGARETTE LIGHTER . . . . . .
REMOVAL AND INSTALLATION . . . . .
INSPECTION . . . . . . . . . . . . . . . . . . . . .
RADIO WITH TAPE PLAYER
AND CD PLAYER . . . . . . . . . .
GENERAL DESCRIPTION . . . . . .
RADIO WITH TAPE PLAYER AND
CD PLAYER, SPEAKER AND
ANTENNA DIAGNOSIS. . . . . . . . .
INTRODUCTION TO AUDIO SYSTEM
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . .
AUDIO SYSTEM DIAGNOSTIC
TROUBLESHOOTING STRATEGY . . . .
TROUBLE SYMPTOM CHART . . . . . . .
SYMPTOM PROCEDURES . . . . . . . . . .
SPECIAL TOOL . . . . . . . . . . . . . . .
ON-VEHICLE SERVICE . . . . . . . . .
SPEAKER TEST . . . . . . . . . . . . . . . . . .
RADIO WITH CD PLAYER. . . . . . .
REMOVAL AND INSTALLATION. . . . . .
SPEAKER . . . . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION. . . . . .
AMPLIFIER . . . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION. . . . . .
ANTENNA. . . . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION. . . . . .
INSPECTION . . . . . . . . . . . . . . . . . . . . .
ANTENNA POLE REPLACEMENT . . . .
VIDEO ENTERTAINMENT SYSTEM
(VES) . . . . . . . . . . . . . . . . . . . .
GENERAL DESCRIPTION . . . . . . .
VIDEO ENTERTAINMENT SYSTEM
DIAGNOSIS . . . . . . . . . . . . . . . . . .
INTRODUCTION . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING STRATEGY . . . .
SYMPTOM CHART . . . . . . . . . . . . . . . .
SYMPTOM PROCEDURES . . . . . . . . . .
CHECK AT MAIN UNIT TERMINAL
VOLTAGE. . . . . . . . . . . . . . . . . . . . . . . .
SPECIAL TOOL . . . . . . . . . . . . . . .
DVD PLAYER . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION. . . . . .
VIDEO CONTROLLER UNIT . . . . .
REMOVAL AND INSTALLATION. . . . . .
REAR DISPLAY . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION. . . . . .
Continued on next page
54A-4
REAR WINDOW DEFOGGER .
ON-VEHICLE SERVICE. . . . . . . . .
PRINTED-HEATER LINES CHECK . . .
REAR WINDOW DEFOGGER
SWITCH . . . . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . . .
INSPECTION . . . . . . . . . . . . . . . . . . . . .
RV METER . . . . . . . . . . . . . . . .
EQUIPMENT DIAGNOSIS . . . . . . .
INTRODUCTION TO RV METER . . . . .
TROUBLESHOOTING STRATEGY . . .
DIAGNOSIS FUNCTION . . . . . . . . . . . .
SYMPTOM CHART . . . . . . . . . . . . . . . .
SYMPTOM PROCEDURES . . . . . . . . .
CHECK AT RV METER TERMINAL . . .
SPECIAL TOOLS. . . . . . . . . . . . . .
ON-VEHICLE SERVICE . . . . . . . . .
VEHICLE MAGNETIC
COMPENSATION . . . . . . . . . . . . . . . . .
MULTI METER ASSEMBLY. . . . . .
REMOVAL AND INSTALLATION. . . . . .
THEFT ALARM
THEFT-ALARM SYSTEM
DIAGNOSIS . . . . . . . . . . . . . . . . . .
THEFT ALARM. . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION. . . . . .
INSPECTION . . . . . . . . . . . . . . . . . . . . .
SPECIFICATIONS
FASTENER TIGHTENING
SPECIFICATIONS . . . . . . . . . . . . .
SERVICE SPECIFICATIONS . . . . .
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