Mitsubishi Montero (2004+). Manual — part 440
TRANSFER CASE PLATE
TSB Revision
AUTOMATIC TRANSMISSION OVERHAUL
23B-87
INSPECTION
M1233013400084
.
2-4WD, H-L, 4LLC, 2WD, CENTER DIFFERENTIAL LOCK,
4H DETECTION SWITCH
Check for the continuity between the connector terminal and
switch body.
.
LOW RANGE OPERATION DETECTION SWITCH
Check for the continuity between the connector terminal and
switch body.
TRANSFER CASE PLATE
DISASSEMBLY AND ASSEMBLY
M1233024200062
SWITCH STATE
CONTINUITY
Switch end pressed
No
Switch end released
Yes
SWITCH STATE
CONTINUITY
Switch end pressed
Yes
Switch end released
No
AKX00182
AKX00438
APPLY GEAR OIL
TO ALL MOVING
PARTS BEFORE
INSTALLATION.
4
5
6
1
2
3
20 ± 3 N·m
14 ± 2 ft-lb
AD
DISASSEMBLY STEPS
>>B<<
1.
BOLT
2.
BEARING RETAINER
3.
TRANSFER INPUT GEAR
4.
OIL SEAL
5.
BAFFLE PLATE
6.
TRANSFER CASE PLATE
DISASSEMBLY STEPS
(Continued)
TRANSFER CASE PLATE
TSB Revision
AUTOMATIC TRANSMISSION OVERHAUL
23B-88
Required Special Tools:
• MB990938: Handle
• MB990936: Installer Adapter
ASSEMBLY SERVICE POINTS
.
>>A<< OIL SEAL INSTALLATION
1. Use special tools MB990938 and MB990936 to install the oil
seal.
2. Apply Mitsubishi genuine grease part number 0101011 or
equivalent to the lip of the oil seal.
.
>>B<< BOLT INSTALLATION
Apply Mitsubishi genuine sealant part number MD997740 or
equivalent to the threads.
NOTE: The new bolt is precoated with sealant, so sealant does
not need to be applied.
AKX00216
MB990938
MB990936
AB
AKX00402
INPUT GEAR
TSB Revision
AUTOMATIC TRANSMISSION OVERHAUL
23B-89
INPUT GEAR
DISASSEMBLY AND ASSEMBLY
M1233015100078
Required special tools:
• MD998801: Bearing Remover
• MD998812: Installer Cap
• MD998826: Installer Adapter
DISASSEMBLY SERVICE POINT
.
<<A>> BALL BEARING REMOVAL
Use special tool MD998801 to remove the ball bearing.
AKX00252
APPLY GEAR OIL
TO ALL MOVING
PARTS BEFORE
INSTALLATION.
1
2
3
4
5
6
AB
DISASSEMBLE STEPS
>>B<<
1.
SNAP RING
<<A>>
>>A<<
2.
BALL BEARING
3.
SNAP RING
4.
CONE SPRING
5.
SUB GEAR
6.
TRANSFER INPUT GEAR
DISASSEMBLE STEPS
(Continued)
AKX00253
MD998801
AB
COUNTERSHAFT GEAR
TSB Revision
AUTOMATIC TRANSMISSION OVERHAUL
23B-90
ASSEMBLY SERVICE POINTS
.
>>A<< BALL BEARING INSTALLATION
Use special tools MD998812 and MD998826 to install the ball
bearing.
.
>>B<< SNAP RING INSTALLATION
1. Install the thickest snap ring that can be fitted in the snap
ring groove of the transfer input gear.
2. Make sure that the transfer input gear bearing end play
meets the standard value.
Standard value: 0
− 0.06 mm (0 − 0.002 inch)
COUNTERSHAFT GEAR
DISASSEMBLY AND ASSEMBLY
M1233024000079
AKX00254
MD998812
MD998826
AB
AKX00255
AKX00256
APPLY GEAR OIL
TO ALL MOVING
PARTS BEFORE
INSTALLATION.
1
2
3
4
5
6
AB
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