Mitsubishi Montero (2004+). Manual — part 464

FRONT DIFFERENTIAL MOUNT

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FRONT AXLE

26-61

FRONT DIFFERENTIAL MOUNT

REMOVAL AND INSTALLATION

M1262001500040

CAUTION

*:Indicates parts which should be temporarily tightened, and then fully tightened with the vehicle on
the ground in the unladen condition.

Pre-removal and Post-installation Operation
• Under Cover Removal and Installation

• Skid Plate Removal and Installation (Refer to GROUP 51-

Front Bumper

P.51-3

.)

• Gear Oil Draining and Refill (Refer to

P.26-15

.)

• Drive Shaft Removal and Installation (Refer to

P.26-24

.)

• Inner Shaft Removal and Installation (Refer to

P.26-32

.)

ACX01078 AB

69

± 9 N

·

m *

51

± 7 ft-lb *

69

± 9 N

·

m *

51

± 7 ft-lb *

89

± 9 N

·

m

65

± 7 ft-lb

89

± 9 N

·

m

65

± 7 ft-lb

128

± 9 N

·

m

94

± 7 ft-lb

23

± 4 N

·

m

17

± 3 ft-lb

59

± 9 N

·

m

43

± 7 ft-lb

69

± 9 N

·

m *

51

± 7 ft-lb *

1

3

2

4

5

128

± 9 N

·

m

94

± 7 ft-lb

DIFFERENTIAL MOUNT
BRACKET ASSEMBLY (LH/RH)
REMOVAL STEPS

>>A<<

1. DIFFERENTIAL

MOUNT

BRACKET ASSEMBLY (RH)

>>A<<

2. DIFFERENTIAL MOUNT

BRACKET ASSEMBLY (LH)

DIFFERENTIAL MOUNT
BRACKET ASSEMBLY (REAR)
REMOVAL STEPS

3. NO.2

CROSSMEMBER

4. DIFFERENTIAL

SUPPORT

BRACKET

•

DIFFERENTIAL CARRIER AND
HOUSING ASSEMBLY

>>A<<

5. DIFFERENTIAL

MOUNT

BRACKET ASSEMBLY (REAR)

FRONT DIFFERENTIAL MOUNT

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FRONT AXLE

26-62

INSTALLATION SERVICE POINT

.

>>A<< DIFFERENTIAL MOUNT BRACKET ASSEMBLY
INSTALLATION
Tighten the bolts shown in the diagram with the specified
torque in the order of A, B, C, D or A, C, B, D.

DIFFERENTIAL MOUNTING INSULATOR
REPLACEMENT

M1262004900047

.

DIFFERENTIAL MOUNTING BRACKET <LH, RH-FRONT,
REAR>

Required Special Tools:

• MB990947: Lower Arm Bushing Arbor

• MB990847: Rear Suspension Bushing Remover and

Installer

• MB990981: Mount Bushing Remover and Installer

1. Remove insulator with special tool MD999547.

2. Using special tools MB990947, MB990847 and MB990981

with a hydraulic press, press fit each insulator to adjust until
the hollow part faces as shown and the difference between
A and B is 0.7 mm (0.03 inch).

.

ACX01020 AB

C

B

D

A

ACX01079AB

MD999547

ACX01080

AB

MB990947

MB990847

MB990981

A

B

<REAR>

<LH, RH-FRONT>

FRONT DIFFERENTIAL MOUNT

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FRONT AXLE

26-63

DIFFERENTIAL MOUNTING BRACKET <RH-REAR>

Required Special Tools:

• MB991318: Lower Arm Bushing Arbor

• MB991183: Bushing Arbor

• MB990843: Draglink Bushing Remover and Installer

1. Remove insulator with special tool MD999570.

2. Using special tools MB991318, MB991183 and MB990843

with a hydraulic press, press fit each insulator to adjust until
the hollow part faces as shown and the difference between
C and D is 0.7 mm (0.03 inch).

ACX01081 AB

MD999570

ACX01082AB

MB991183

MB990843

C

D

<RH-REAR>

MB991318

SPECIFICATIONS

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FRONT AXLE

26-64

SPECIFICATIONS

FASTENER TIGHTENING SPECIFICATIONS

M1261005400268

ITEM

SPECIFICATION

Drive shaft
Castle nut

200

± 10 N⋅m (148 ± 7 ft-lb)

Drive shaft and inner shaft connection nut

60

± 10 N⋅m (45 ± 7 ft-lb)

Upper arm and upper arm ball joint connection nut

25

± 4 N⋅m (18 ± 3 ft-lb)

Differential carrier and Free wheeling clutch assembly
Bearing cap bolt

59

± 5 N⋅m (44 ± 3 ft-lb)

Cover bolt

18

± 3 N⋅m (13 ± 2 ft-lb)

Differential case bolt

83

± 5 N⋅m (62 ± 3 ft-lb)

Differential carrier and propeller shaft connection bolt

60

± 10 N⋅m (45 ± 7 ft-lb)

Differential mount bracket bolt

69

± 9 N⋅m (51 ± 7 ft-lb)

Differential mount bracket <LH> and differential carrier connection bolt

89

± 9 N⋅m (65 ± 7 ft-lb)

Differential support bracket and differential carrier connection nut

59

± 9 N⋅m (43 ± 7 ft-lb)

Drain plug

65

± 5 N⋅m (48 ± 4 ft-lb)

Drive pinion self-locking nut

216

± 29 N⋅m (159 ± 22 ft-lb)

Filler plug

50

± 10 N⋅m (37 ± 7 ft-lb)

Freewheel engage switch assembly

25

± 5 N⋅m (22 ± 4 ft-lb)

Housing tube and freewheel clutch assembly connection bolt

90

± 10 N⋅m (67 ± 7 ft-lb)

No.2 crossmember and front frame assembly connection nut

128

± 9 N⋅m (94 ± 7 ft-lb)

Front differential mount
Differential mount bracket bolt

69

± 9 N⋅m (51 ± 7 ft-lb)

Differential mount bracket <REAR> bolt

23

± 4 N⋅m (17 ± 3 ft-lb)

Differential mount bracket <RH> and housing tube connection nut

89

± 9 N⋅m (65 ± 7 ft-lb)

Differential mount bracket <LH> and differential carrier connection bolt

89

± 9 N⋅m (65 ± 7 ft-lb)

Differential support bracket and differential carrier connection nut

59

± 9 N⋅m (43 ± 7 ft-lb)

Differential support bracket bolt

69

± 9 N⋅m (51 ± 7 ft-lb)

No.2 crossmember and front frame assembly connection nut

128

± 9 N⋅m (94 ± 7 ft-lb)

Hub and knuckle assembly
Brake disc and front hub assembly connection bolt

5.0

± 1.0 N⋅m (44 ± 9 in-lb)

Castle nut

200

± 10 N⋅m (148 ± 7 ft-lb)

Disc brake assembly bolt

113

± 10 N⋅m (83 ± 7 ft-lb)

Dust cover and front hub assembly connection bolt

8.9

± 1.9 N⋅m (79 ± 17 in-lb)

Knuckle and front hub assembly connection bolt

88

± 10 N⋅m (65 ± 7 ft-lb)

Lower arm ball joint and knuckle connection nut

147

± 29 N⋅m (109 ± 21 ft-lb)

Tie rod end connection nut

39

± 4 N⋅m (29 ± 3 ft-lb)

Upper arm ball joint and knuckle connection nut

74

± 14 N⋅m (55 ± 3 ft-lb)

Inner shaft, Housing tube
Actuator bolt

17

± 3 N⋅m (13 ± 2 ft-lb)