Mitsubishi Montero (2004+). Manual — part 11
SCHEDULED MAINTENANCE TABLE
TSB Revision
GENERAL <BODY AND CHASSIS>
00-37
.
GENERAL MAINTENANCE SERVICE FOR PROPER VEHICLE PERFORMANCE
4
Evaporative
emission control
system (except
evaporative
emission canister)
Check for leaks and clogging
X
X
5
Spark plugs
Replace
X
6
Ignition cables
Replace
X
X
7
Timing belt
Replace
X
*1
X
*2
X
*4
8
Drive belts (for
generator, water
pump, power
steering pump
Check condition
X
X
X
X
9
Exhaust system
(connection portion
of muffler, muffler
pipes and converter
heat shields)
Check and service
X
*3
X
X
X
NO. EMISSION
CONTROL
SYSTEM
MAINTENANCE
SERVICE
INTERVALS
KILOMETERS
IN
THOUSANDS
24
48
72
96
120 144 168 192
MILEAGE IN
THOUSANDS
15
30
45
60
75
90
105 120
MONTHS
12
24
36
48
60
72
84
96
NO. GENERAL
MAINTENANCE
SERVICE
INTERVALS
KILOMETERS
IN
THOUSANDS
24
48
72
96
120 144 168 192
MILEAGE IN
THOUSANDS
15
30
45
60
75
90
105 120
MONTHS
12
24
36
48
60
72
84
96
10
Engine oil
Change
Every 6 months or every 12,000 km (7,500
miles)
11
Engine oil filter
Replace
Every 6 months or every 12,000 km (7,500
miles)
12
Transmission fluid
Check fluid level and condition X
X
X
X
X
X
X
X
13
Transfer oil
Check oil level and condition
X
X
X
X
14
Engine coolant
Change
X at
first
X
X
15
Coolant hoses
(radiator hose, heater
hose)
Inspect
X
X
X
X
16
Disc brake pads,
rotors
Inspect for wear
X
X
X
X
X
X
X
X
17
Brake hoses
Check for deterioration or
leaks
X
X
X
X
X
X
X
X
SCHEDULED MAINTENANCE TABLE
TSB Revision
GENERAL <BODY AND CHASSIS>
00-38
NOTE:
.
*1
: For California, Massachusetts, Vermont and Maine, this maintenance is recommended but is not required
to maintain the emissions warranty.
*2
: This maintenance is not required if previously replaced.
*3
: The maintenance is recommended but is not required to maintain the emissions warranty.
*4
: In case of replaced at 96,000km (60,000 miles)/48 months
.
SCHEDULED MAINTENANCE UNDER SEVERE USAGE CONDITIONS
Maintenance should be carried out according to the following table:
18
Ball joint and steering
linkage seals
Inspect for grease leaks and
damage
X
X
X
X
19
Drive shaft boots
Inspect for grease leaks and
damage
X
X
X
X
X
X
X
X
20
Suspension system
Inspect for looseness and
damage
X
X
X
X
21
Rear axle oil
Check oil level
X
X
X
X
22
Propeller shaft joints
with grease nipple
Lubricate grease
X
X
X
X
23
SRS air bag
Inspect system
Every 10 years
24
Tires
Rotate
Every 6 months or every 12,000 km (7,500
miles)
NO. GENERAL
MAINTENANCE
SERVICE
INTERVALS
KILOMETERS
IN
THOUSANDS
24
48
72
96
120 144 168 192
MILEAGE IN
THOUSANDS
15
30
45
60
75
90
105 120
MONTHS
12
24
36
48
60
72
84
96
NO. MAINTE-
NANCE
ITEM
SERVICE
INTER-
VALS
KILOMETERS
IN
THOUSANDS
24
48
72
96
120
144
168
192
MILEAGE IN
THOUSANDS
15
30
45
60
75
90
105
120
MONTHS
12
24
36
48
60
72
84
96
3
Air cleaner
filter
Replace
X
X
X
X
X
X
X
X
10
Engine oil
Change
Every 3 months or every 6,000 km (3,750 miles)
11
Engine oil
filter
Replace
Every 3 months or every 6,000 km (3,750 miles)
12
Transmission
fluid
Change
X
(check)
X
X
(check)
X
X
(check)
X
X
(check)
X
13
Transfer oil
Change
X
X
X
X
16
Disc brake
pads, rotors
Inspect for wear
Every 6 months or every 12,000 km (7,500 miles)
20
Suspension
system
Inspect for looseness
and damage
Every 6 months or every 12,000 km (7,500 miles)
24
Tires
Rotate
Every 3 months or every 6,000 km (3,750 miles)
MAINTENANCE SERVICE
TSB Revision
GENERAL <BODY AND CHASSIS>
00-39
Severe usage conditions:
1. Driving on dusty, rough, muddy or salt-spread roads
2. Towing or police, taxi or commercial operation
3. Extensive idling and/or low speed operation
4. Repeated short-trip operation at freezing temperatures (engine not thoroughly warmed up)
5. Extended use of brakes while driving
6. Driving in sandy areas
7. More than 50% operation in heavy city traffic during hot weather above 90
°C (32°F)
MAINTENANCE SERVICE
1. FUEL SYSTEM (TANK, PIPE LINE AND
CONNECTIONS, AND FUEL TANK FILLER TUBE
CAP) (Check for leaks)
M1001001600130
1. Check for damage or leakage in the fuel lines and
connections.
2. Inspect the surface of fuel hoses for heat and mechanical
damage. Hard and brittle rubber, cracking, checking, tears,
cuts, abrasions and excessive swelling indicate deterioration
of the rubber.
3. If the fabric casing of the rubber hose is exposed by cracks
and abrasions in the fuel system, the hoses should be
replaced.
2. FUEL HOSES (CHECK CONDITION)
M1001001700137
Make sure that the hoses do not come in contact with any heat
source or moving component which might cause heat damage
or mechanical wear.
3. AIR CLEANER ELEMENT (Replace)
M1001001800286
The air cleaner element will become dirty during use, reducing
its effect. Replace it with a new one.
.
REPLACEMENT OF AIR CLEANER ELEMENT
1. Loosen the clamp coupling the air intake hose and the air
cleaner housing cover, and separate the air intake hose.
2. Disconnect the volume airflow sensor connector.
3. Disconnect the air cleaner housing cover clips.
4. Remove the air cleaner housing cover and replace the air
cleaner element with a new one.
5. Clamp the clips and coupling, and then connect the volume
airflow sensor connector.
ACX01378
AC
MAINTENANCE SERVICE
TSB Revision
GENERAL <BODY AND CHASSIS>
00-40
4. EVAPORATIVE EMISSION SYSTEM (CHECK
FOR LEAKS AND CLOGGING) - EXCEPT
EVAPORATIVE EMISSION CANISTER
M1001001900272
If the fuel-vapor vent line is clogged or damaged, the fuel vapor
mixture will escape into the atmosphere causing excessive
emissions. Disconnect the line at both ends, and blow it clean
with compressed air. Remove the fuel tank filler tube cap from
the filler tube and check to see if there is evidence that the
packing makes improper contact to the filler tube.
5. SPARK PLUGS (REPLACE)
M1001002000302
CAUTION
Iridium plugs are used. Use care not to damage the iridium
and platinum tips of the plugs. Do not adjust the spark
plug gap.
1. Spark plugs must spark properly to assure proper engine
performance and reduce exhaust emission level. Therefore,
they should be replaced periodically with new ones.
Spark plug type
2. The new plugs should be checked for the proper gap.
Spark plug gap: 0.7
− 0.8 mm (0.028 − 0.031 inch)
3. Install the spark plugs and tighten to 25
±5 N⋅m (18±4 ft-lb).
6. IGNITION CABLES (REPLACE)
M1001002100064
CAUTION
When disconnecting an ignition cable, be sure to hold the
cable boot. If the cable is disconnected by pulling on the
cable alone, an open circuit might result.
The ignition cables should be replaced periodically with new
ones. After replacing, make sure that the ignition cables are
routed properly and fully seated.
7. TIMING BELT (REPLACE)
M1001002300284
Replace the belt with a new one according to the maintenance
schedule on
to assure proper engine performance.
For removal and installation procedures, refer to GROUP 11A,
Engine Mechanical
− Timing Belt − Removal and Installation
.
MAKER
IDENTIFICATION NO.
NGK
IFR6S
DENSO
SK20PR-A8
AKX01327AB
IRIDIUM
TIP
PLATINUM
TIP
AKX00434
INCORRECT
CORRECT
AC
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