Mitsubishi Montero (2004+). Manual — part 445

SPECIFICATIONS

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AUTOMATIC TRANSMISSION OVERHAUL

23B-107

Spacer (For adjustment of rear output shaft to rear cover clearance)

2.29 (0.090)

−

MR477939

2.35 (0.093)

−

MR477940

2.41 (0.095)

−

MR477941

2.47 (0.097)

−

MR477942

2.53 (0.100)

−

MR477943

2.59 (0.102)

−

MR477944

2.65 (0.104)

−

MR477945

2.71 (0.107)

−

MR477946

2.77 (0.109)

−

MR477947

THICKNESS mm (in)

IDENTIFICATION SYMBOL

PART NO.

2.57 (0.101)

−

MR477950

2.63 (0.104)

−

MR477951

2.69 (0.106)

−

MR477952

2.75 (0.108)

−

MR477953

2.81 (0.111)

−

MR477954

2.87 (0.113)

−

MR477955

2.93 (0.115)

−

MR477956

2.99 (0.118)

−

MR477957

3.05 (0.120)

−

MR477958

3.11 (0.122)

−

MR477959

3.17 (0.125)

−

MR477960

3.23 (0.127)

−

MR477961

3.29 (0.129)

−

MR477962

3.35 (0.132)

−

MR477963

3.41 (0.134)

−

MR477964

3.47 (0.137)

−

MR477965

3.53 (0.139)

−

MR477966

3.59 (0.141)

−

MR477967

3.65 (0.144)

−

MR477968

3.71 (0.146)

−

MR486348

3.77 (0.148)

−

MR486349

3.83 (0.151)

−

MR486350

3.89 (0.153)

−

MR486351

3.95 (0.156)

−

MR486352

THICKNESS mm (in)

IDENTIFICATION SYMBOL

PART NO.

SPECIFICATIONS

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AUTOMATIC TRANSMISSION OVERHAUL

23B-108

Snap ring (For adjustment annulus gear end play)

SEALANTS AND ADHESIVES

M1233000500274

Transmission

Transfer

THICKNESS mm (in)

IDENTIFICATION SYMBOL

PART NO.

1.90 (0.075)

−

MR305024

1.94 (0.076)

−

MR305025

1.98 (0.078)

−

MR305026

2.02 (0.080)

−

MR305027

2.06 (0.081)

−

MR305028

2.10 (0.083)

−

MR305029

ITEMS

SPECIFIED SEALANTS

Transfer case adapter

MITSUBISHI genuine sealant part No. MR166584 or equivalent

Sealing cap

3M

 ADD part No.8672 or equivalent

Converter housing

MITSUBISHI genuine sealant part No. MR166584 or equivalent

Oil pan

MITSUBISHI genuine sealant part No. MR166584 or equivalent

ITEMS

SPECIFIED SEALANTS AND ADHESIVE

Chain cover

MITSUBISHI genuine sealant part No. MD997740 or equivalent

Rear cover

MITSUBISHI genuine sealant part No. MD997740 or equivalent

Support pin insertion

3M

 AAD part No.8672 or equivalent

Support pin thread

MITSUBISHI genuine adhesive part No. MD160450 or equivalent

Control housing

MITSUBISHI genuine sealant part No. MD997740 or equivalent

H-L shift rail plug

3M

 AAD part No.8672 or equivalent

Plug

3M

 AAD part No.8672 or equivalent

Transfer case plate

MITSUBISHI genuine sealant part No. MD997740 or equivalent

Bearing retainer mounting bolt

MITSUBISHI genuine sealant part No. MD997740 or equivalent

25-1

GROUP 25

PROPELLER SHAFT

CONTENTS

GENERAL DESCRIPTION. . . . . . . . .

25-2

PROPELLER SHAFT DIAGNOSIS . .

25-2

INTRODUCTION TO PROPELLER SHAFT
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . .

25-2

PROPELLER SHAFT DIAGNOSTIC

TROUBLESHOOTING STRATEGY . . . . . .

25-2

SYMPTOM CHART. . . . . . . . . . . . . . . . . . .

25-3

SYMPTOM PROCEDURES . . . . . . . . . . . .

25-3

SPECIAL TOOL . . . . . . . . . . . . . . . . .

25-4

PROPELLER SHAFT . . . . . . . . . . . . .

25-5

REMOVAL AND INSTALLATION . . . . . . . .

25-5

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

25-9

DISASSEMBLY AND ASSEMBLY . . . . . . .

25-10

SPECIFICATIONS . . . . . . . . . . . . . . .

25-14

FASTENER TIGHTENING
SPECIFICATION . . . . . . . . . . . . . . . . . . . . .

25-14

GENERAL SPECIFICATIONS . . . . . . . . . .

25-14

SERVICE SPECIFICATIONS . . . . . . . . . . .

25-14

LUBRICANT . . . . . . . . . . . . . . . . . . . . . . . .

25-14

COMPONENT IDENTIFICATION . . . . . . . .

25-14

GENERAL DESCRIPTION

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PROPELLER SHAFT

25-2

GENERAL DESCRIPTION

M1251000100119

The MONTERO has two propeller shafts. The front
propeller shaft connects the transfer case to the front
axle, and the rear propeller shaft connects the trans-
fer case to the rear axle. Each propeller shaft is a
two-joint type propeller shaft, and they have the fol-
lowing features.

• A snap-ring method of securing the journal bear-

ing of the universal joint has been adopted.

• The CFRP (Carbon Fiber Reinforced Plastic)

tube equipped with a shock absorbing mecha-
nism (contraction) improves safety in collision.
(Rear only)

CONSTRUCTION DIAGRAM

PROPELLER SHAFT DIAGNOSIS

INTRODUCTION TO PROPELLER SHAFT DIAGNOSIS

M1251001800058

If an abnormal noise is heard from the propeller shaft
while driving, some parts of the propeller shaft may
be worn or damaged, or some mounting bolts may
be loose.

PROPELLER SHAFT DIAGNOSTIC TROUBLESHOOTING STRATEGY

M1251001900066

Use these steps to plan your diagnostic strategy. If
you follow them carefully, you will be sure that you
have exhausted all of the possible ways to find a pro-
peller shaft fault.
1. Gather information from the customer.

2. Verify that the condition described by the

customer exists.

3. Find the malfunction by following the Symptom

Chart.

4. Verify malfunction is eliminated.

AC203528

BJ

REAR PROPELLER
SHAFT(CFRP)

BJ

BJ

FRONT PROPELLER
SHAFT

UNIVERSAL
JOINT

UNIVERSAL JOINT

SNAP
RING

AB