Mitsubishi Montero (2004+). Manual — part 434

VALVE BODY

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-63

VALVE BODY

DISASSEMBLY AND ASSEMBLY

M1233012100079

AKX00386

APPLY AUTOMATIC
TRANSMISSION FLUID
TO ALL MOVING PARTS
BEFORE INSTALLATION.

4

5

6

1

2

7

8

9

14

15

11

12

13

10

14

13

11 ± 1 N·m
97 ± 9 in-lb

11 ± 1 N·m
97 ± 9 in-lb

AB

11 ± 1 N·m
97 ± 9 in-lb

5.9 ± 1 N·m
52 ± 9 in-lb

3

DISASSEMBLY STEPS

>>G<<

1.

MANUAL VALVE PIN

>>F<<

2.

DAMPING VALVE

>>F<<

3.

SEAL RING

>>F<<

4.

DAMPING VALVE SPRING

>>F<<

5.

BALL (ORIFICE CHECK BALL)

>>F<<

6.

STEEL BALL (ORIFICE CHECK
BALL)

>>F<<

7.

SPRING

8.

UPPER VALVE BODY GASKET

9.

SEPARATING PLATE

10. LOWER VALVE BODY GASKET

DISASSEMBLY STEPS
(Continued)

VALVE BODY

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-64

>>E<<

11. STEEL BALL (LINE RELIEF)

>>E<<

12. SPRING

>>D<<

13. KNOCK BUSHING

>>C<<

14. KNOCK BUSHING

>>B<<

15. DOWEL PIN

DISASSEMBLY STEPS
(Continued)

AKX00387

16

17

18

19

24

25

26

21

22

23

27

28

29

20

34

35

36

31

32

33

37

30

APPLY AUTOMATIC
TRANSMISSION FLUID
TO ALL MOVING PARTS
BEFORE INSTALLATION.

5.9 ± 1 N·m
52 ± 9 in-lb

38

AB

DISASSEMBLY STEPS

16. SOLENOID SUPPORT

<<A>>

>>A<<

17. LOW/REVERSE BRAKE

SOLENOID VALVE

<<A>>

>>A<<

18. REDUCTION BRAKE SOLENOID

VALVE

<<A>>

>>A<<

19. SECOND BRAKE SOLENOID

VALVE

<<A>>

>>A<<

20. UNDERDRIVE CLUTCH

SOLENOID VALVE

<<A>>

>>A<<

21. OVERDRIVE CLUTCH SOLENOID

VALVE

<<A>>

>>A<<

22. TORQUE CONVERTER CLUTCH

CONTROL SOLENOID VALVE

23. STOPPER PLATE
24. STOPPER PLUG
25. SWITCHING VALVE

26. STOPPER PLATE
27. FAIL-SAFE VALVE A SLEEVE
28. FAIL-SAFE VALVE A2
29. FAIL-SAFE VALVE A SPRING
30. FAIL-SAFE VALVE A1
31. STOPPER PLATE
32. FAIL-SAFE VALVE B SLEEVE
33. FAIL-SAFE VALVE B
34. STOPPER PLATE
35. STOPPER PLUG
36. TORQUE CONVERTER

PRESSURE CONTROL VALVE

37. TORQUE CONVERTER

PRESSURE CONTROL VALVE
SPRING

38. UPPER VALVE BODY

DISASSEMBLY STEPS
(Continued)

VALVE BODY

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-65

AKX00388

54

55

56

51

52

53

57

58

59

64

65

66

61

62

63

60

39

40

44

45

46

41

42

43

47

48

49

50

11 ± 1 N·m
97 ± 9 in-lb

11 ± 1 N·m
97 ± 9 in-lb

APPLY AUTOMATIC
TRANSMISSION FLUID
TO ALL MOVING PARTS
BEFORE INSTALLATION.

71

68

67

69

73

72

74

70

AB

DISASSEMBLY STEPS

39. MANUAL VALVE
40. ROLLER
41. LOW/REVERSE BRAKE

PRESSURE CONTROL VALVE
SLEEVE

42. LOW/REVERSE BRAKE

PRESSURE CONTROL VALVE

43. LOW/REVERSE BRAKE

PRESSURE CONTROL VALVE
SPRING

44. STOPPER PLATE
45. FAIL-SAFE VALVE C SLEEVE
46. FAIL-SAFE VALVE C
47. ROLLER
48. REDUCTION BRAKE PRESSURE

CONTROL VALVE SLEEVE

49. REDUCTION BRAKE PRESSURE

CONTROL VALVE

50. REDUCTION BRAKE PRESSURE

CONTROL VALVE SPRING

51. ROLLER

52. SECOND BRAKE PRESSURE

CONTROL VALVE SLEEVE

53. SECOND BRAKE PRESSURE

CONTROL VALVE

54. SECOND BRAKE PRESSURE

CONTROL VALVE SPRING

55. ROLLER
56. UNDERDRIVE CLUTCH

PRESSURE CONTROL VALVE
SLEEVE

57. UNDERDRIVE CLUTCH

PRESSURE CONTROL VALVE

58. UNDERDRIVE CLUTCH

PRESSURE CONTROL VALVE
SPRING

59. ROLLER
60. OVERDRIVE CLUTCH

PRESSURE CONTROL VALVE
SLEEVE

61. OVERDRIVE CLUTCH

PRESSURE CONTROL VALVE

DISASSEMBLY STEPS
(Continued)

VALVE BODY

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-66

DISASSEMBLY SERVICE POINT

.

<<A>> SOLENOID VALVE REMOVAL
Before removing the solenoid valves, make marks with white
paint, etc., so that the these valves can be reinstalled in the
original positions.

ASSEMBLY SERVICE POINTS

.

>>A<< SOLENOID VALVE INSTALLATION
1. Apply ATF, petroleum jelly or Vaseline to O-ring, and install it

to solenoid valves.

2. Following the marks made when removing, install each

solenoid valve in its proper position.

.

>>B<< DOWEL PIN INSTALLATION
Install the dowel pin at the specified position on the lower valve
body.

.

62. OVERDRIVE CLUTCH

PRESSURE CONTROL VALVE
SPRING

63. STOPPER PLATE
64. REGULATOR VALVE ADJUSTING

SCREW

65. REGULATOR VALVE SLEEVE
66. REGULATOR VALVE SPRING
67. REGULATOR VALVE
68. ROLLER
69. TORQUE CONVERTER CLUTCH

CONTROL VALVE SLEEVE

70. TORQUE CONVERTER CLUTCH

CONTROL VALVE

71. TORQUE CONVERTER CLUTCH

CONTROL VALVE SPRING

72. COVER
73. COVER GASKET
74. LOWER VALVE BODY

DISASSEMBLY STEPS
(Continued)

AKX00153

DOWEL PIN

6 mm (0.24 in)

AB