Mitsubishi Montero (2004+). Manual — part 2
00-1
GROUP 00
GENERAL <BODY
AND CHASSIS>
CONTENTS
HOW TO USE THIS MANUAL. . . . . .
TROUBLESHOOTING GUIDELINES
HOW TO USE
TROUBLESHOOTING/INSPECTION
SERVICE POINTS . . . . . . . . . . . . . . .
VEHICLE IDENTIFICATION . . . . . . .
VEHICLE IDENTIFICATION . . . . . . . . . . . .
VEHICLE INFORMATION CODE PLATE. .
PRECAUTIONS BEFORE SERVICE.
TREATMENT BEFORE/AFTER DRIVING
THROUGH WATER . . . . . . . . . . . . . .
TOWING AND HOISTING . . . . . . . . .
GENERAL DATA AND SPECIFICATIONS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIGHTENING TORQUE . . . . . . . . . . .
LUBRICATION AND MAINTENANCE
RECOMMENDED LUBRICANTS AND
LUBRICANT CAPACITIES TABLE . .
SCHEDULED MAINTENANCE
TABLE . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE SERVICE . . . . . . . .
1. FUEL SYSTEM (TANK, PIPE LINE AND
CONNECTIONS, AND FUEL TANK FILLER
TUBE CAP) (Check for leaks) . . . . . . . . .
2. FUEL HOSES (CHECK CONDITION). . .
3. AIR CLEANER ELEMENT (Replace) . . .
4. EVAPORATIVE EMISSION SYSTEM (CHECK
FOR LEAKS AND CLOGGING) - EXCEPT
EVAPORATIVE EMISSION CANISTER .
5. SPARK PLUGS (REPLACE) . . . . . . . . . .
6. IGNITION CABLES (REPLACE) . . . . . . .
7. TIMING BELT (REPLACE) . . . . . . . . . . .
8. DRIVE BELT (FOR GENERATOR AND WATER
PUMP, POWER STEERING PUMP) (CHECK
CONDITION) . . . . . . . . . . . . . . . . . . . . . .
9. EXHAUST SYSTEM (CONNECTION PORTION
OF MUFFLER, PIPINGS AND CONVERTER
HEAT SHIELDS) (CHECK AND SERVICE AS
REQUIRED) . . . . . . . . . . . . . . . . . . . . . .
10. ENGINE OIL (CHANGE) . . . . . . . . . . . .
11. ENGINE OIL FILTER (REPLACE) . . . .
12. TRANSMISSION FLUID . . . . . . . . . . . .
13. TRANSFER OIL . . . . . . . . . . . . . . . . . .
14. ENGINE COOLANT (CHANGE) . . . . . .
15. COOLANT HOSES (RADIATOR HOSE,
HEATER HOSE) (INSPECT). . . . . . . . . .
16. DISC BRAKE PADS (INSPECT FOR
WEAR). . . . . . . . . . . . . . . . . . . . . . . . . . .
17. BRAKE HOSES (CHECK FOR
DETERIORATION OR LEAKS). . . . . . . .
18. BALL JOINT AND STEERING LINKAGE
SEALS (INSPECT FOR GREASE LEAKS
AND DAMAGE) . . . . . . . . . . . . . . . . . . . .
19. DRIVE SHAFT BOOTS (INSPECT FOR
GREASE LEAKS AND DAMAGE). . . . . .
Continued on next page
00-2
20. SUSPENSION SYSTEM (INSPECT FOR
LOOSENESS AND DAMAGE) . . . . . . . .
21. REAR AXLE OIL (CHECK OIL
LEVEL) . . . . . . . . . . . . . . . . . . . . . . . . . .
22. PROPELLER SHAFT JOINTS WITH
GREASE NIPPLE (LUBRICATE WITH
GREASE) . . . . . . . . . . . . . . . . . . . . . . . .
23. SRS AIR BAG (INSPECT FOR
SRS SYSTEM) . . . . . . . . . . . . . . . . . . . .
24. TIRES (ROTATE) . . . . . . . . . . . . . . . . .
MAIN SEALANT AND ADHESIVE TABLE
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HOW TO USE THIS MANUAL
TSB Revision
GENERAL <BODY AND CHASSIS>
00-3
HOW TO USE THIS MANUAL
M1001000100615
MAINTENANCE, REPAIR AND
SERVICING EXPLANATIONS
This manual provides explanations, etc. concerning
procedures for the inspection, maintenance, repair
and servicing of the subject model. Unless otherwise
specified, each service procedure covers all models.
Procedures covering specific models are identified
by the model codes, or similar designation (engine
type, transmission type, etc.). A description of these
designations is covered in this manual under "VEHI-
CLE IDENTIFICATION."
.
ON-VEHICLE SERVICE
"ON-VEHICLE SERVICE" are procedures for per-
forming inspections and adjustments of particularly
important locations with regard to the construction
and for maintenance and servicing, but other inspec-
tions (for looseness, play, cracking, damage, etc.)
must also be performed.
.
SERVICE PROCEDURES
The service steps are arranged in numerical order.
Attention must to be paid in performing vehicle ser-
vice are described in detail in SERVICE POINTS.
DEFINITION OF TERMS
.
STANDARD VALUE
Indicates the value used as the standard for judging
the quality of a part or assembly on inspection or the
value to which the part or assembly is corrected and
adjusted. It is given by tolerance.
.
LIMIT
Shows the standard for judging the quality of a part
or assembly on inspection and means the maximum
or minimum value within which the part or assembly
must be kept functionally or in strength. It is a value
established outside the range of standard value.
.
REFERENCE VALUE
Indicates the adjustment value prior to starting the
work (presented in order to facilitate assembly and
adjustment procedures, and so they can be com-
pleted in a shorter time).
.
DANGER, WARNING, AND CAUTION
DANGER, WARNING, and CAUTION call special
attention to a necessary action or to an action that
must be avoided. The differences among DANGER,
WARNING, and CAUTION are as follows:
• If a DANGER is not followed, the result is severe
bodily harm or even death.
• If a WARNING is not followed, the result could be
bodily injury.
• If a CAUTION is not followed, the result could be
damage to the vehicle, vehicle components or
service equipment.
TIGHTENING TORQUE INDICATION
The tightening torque indicates a median and its tol-
erance by a unit of N
⋅m (in-lb) or N⋅m (ft-lb). For fas-
teners with no assigned torque value, refer to
SPECIAL TOOL NOTE
Only MMC special tool part numbers are called out in
the repair sections of this manual. Please refer to the
special tool cross reference chart, which is located in
the service manual at the beginning of each group,
for a cross reference from the MMC special tool
number to the special tool number that is available in
your market.
MODEL INDICATIONS
The following abbreviations are used in this manual
for classification of model types.
A/T:Indicates automatic transmission, or models
equipped with automatic transmission.
MFI:Indicates multiport fuel injection, or engines
equipped with multiport fuel injection.
A/C:Indicates air conditioning.
3.8L Engine:Indicates the 3.8 liter <6G75> engine, or
a model equipped with such an engine.
HOW TO USE THIS MANUAL
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GENERAL <BODY AND CHASSIS>
00-4
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