Mitsubishi Montero (2004+). Manual — part 910
AUTOMATIC TRANSMISSION DIAGNOSIS
TSB Revision
AUTOMATIC TRANSMISSION
23A-215
STEP 13. Check the harness for an open or short circuit to
ground between A/T control solenoid valve assembly
connector C-03 (terminals 3, 4, 5 and 9) and solenoid valve
connectors C-03-1, C-03-2 and C-03-3.
Q: Is the harness wire in good condition?
YES : Replace the PCM.
NO : Replace the harness wire.
DTC 34 (P0768): Overdrive Solenoid Valve System
.
SOLENOID VALVE SYSTEM CIRCUIT
Refer to
.
CIRCUIT OPERATION
Refer to
.
DESCRIPTIONS OF MONITOR METHODS
If solenoid terminal voltage is below specified value
when shift control is not in progress, PCM judges
that overdrive solenoid has a failure.
.
MONITOR EXECUTION
Continuous
.
MONITOR EXECUTION CONDITIONS (OTHER
MONITOR AND SENSOR)
Other Monitor (There is no temporary DTC stored
in memory for the item monitored below)
• DTC 41 (P0731): 1st gear incorrect ratio
• DTC 42 (P0732): 2nd gear incorrect ratio
• DTC 43 (P0733): 3rd gear incorrect ratio
AC204395
CONNECTOR : C-03
AE
C-03 (B)
6
10
4
9
5
3
8
2
7
1
AC204749
1
2
CONNECTORS : C-03-1, C-03-2, C-03-3
C-03-1
C-03-1
1
2
C-03-2
1
2
C-03-3
C-03-2
C-03-3
AB
AUTOMATIC TRANSMISSION DIAGNOSIS
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AUTOMATIC TRANSMISSION
23A-216
• DTC 44 (P0734): 4th gear incorrect ratio
• DTC 45 (P0735): 5th gear incorrect ratio
• DTC 46 (P0736): Reverse gear incorrect ratio
• DTC 36 (P0743): Torque converter clutch sole-
noid malfunction
• DTC 31 (P0753): Low-reverse solenoid malfunc-
tion
• DTC 32 (P0758): Underdrive solenoid malfunc-
tion
• DTC 33 (P0763): Second solenoid malfunction
• DTC 35 (P0773): Reduction solenoid malfunction
• DTC 54 (P1751): A/T control relay malfunction
Sensor (The sensor below is determined to be
normal)
• Torque converter clutch solenoid
• Low-reverse solenoid
• Underdrive solenoid
• Second solenoid
• Reduction solenoid
• A/T control relay
.
LOGIC FLOW CHARTS (Monitor Sequence)
.
AC205284
Good
Malfunction
END
START
In-gear?
Shift solenoid-D is in ON
or OFF steady state
Voltage of battery > 10 V
Solenoid circuit
voltage < 3 V
Continuous failure
for 0.3 sec.
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Overdrive solenoid valve is in
ON or OFF steady state
AB
AUTOMATIC TRANSMISSION DIAGNOSIS
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AUTOMATIC TRANSMISSION
23A-217
DTC SET CONDITIONS
Check Conditions
• Solenoid status: either solid ON or OFF.
• Shift status: in-gear.
• Voltage of battery: 10 volts or more.
Judgement Criteria
• Solenoid voltage: 3 volts or less. (0.3 second)
• If DTC 34 (P0768) is set consecutively four times,
the transmission is locked into 3rd gear as a
fail-safe measure, and the "N" range light flashes
once per second.
.
OBD-II DRIVE CYCLE PATTERN
Start the engine, and keep the vehicle stopped in P
range for 5 seconds.
.
TROUBLESHOOTING HINTS (THE MOST LIKELY
CAUSES FOR THIS CODE TO BE SET ARE:)
• Malfunction of overdrive solenoid valve
• Damaged harness, connector
• Malfunction of the PCM
DIAGNOSIS
Required Special Tool:
• MB991958: Scan Tool (MUT-III Sub Assembly)
• MB991824: V.C.I.
• MB991827: MUT-III USB Cable
• MB991911: MUT-III Main Harness B
STEP 1. Using scan tool MB991958, check actuator test
item 04: Overdrive Solenoid Valve.
CAUTION
To prevent damage to scan tool MB991958, always turn the
ignition switch to the "LOCK" (OFF) position before con-
necting or disconnecting scan tool MB991958.
(1) Connect scan tool MB991958 to the data link connector.
(2) Turn the ignition switch to the "ON" position.
(3) Set scan tool MB991958 to the actuator test mode.
• Item 04: Overdrive Solenoid Valve.
• An audible clicking or buzzing should be heard when
the overdrive solenoid valve is energized.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the solenoid valve operating properly?
YES : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Use
Troubleshooting/Inspection Service Points
− How to
Cope with Intermittent Malfunctions
.
NO : Go to Step 2.
AC307591 AC
MB991911
MB991824
MB991827
AC307591
DATA LINK
CONNECTOR
AUTOMATIC TRANSMISSION DIAGNOSIS
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AUTOMATIC TRANSMISSION
23A-218
STEP 2. Using scan tool MB991958, read the A/T
diagnostic trouble code.
(1) Connect scan tool MB991958 to the data link connector.
(2) Turn the ignition switch to the "ON" position.
(3) Check for A/T diagnostic trouble code.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is DTC 54 set? (DTC 54 may be set along with multiple
DTCs).
YES : Refer to
DTC 54: A/T Control Relay
System.
NO : Go to Step 3.
STEP 3. Using scan tool MB991958, read the A/T
diagnostic trouble code.
(1) Connect scan tool MB991958 to the data link connector.
(2) Turn the ignition switch to the "ON" position.
(3) Check for A/T diagnostic trouble code.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Are DTC 32 and DTC 33 set? (Multiple DTCs may be set).
YES : Go to Step 8.
NO : Go to Step 4.
AC307591 AC
MB991911
MB991824
MB991827
AC307591
DATA LINK
CONNECTOR
AC307591 AC
MB991911
MB991824
MB991827
AC307591
DATA LINK
CONNECTOR
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