Mitsubishi Montero (2004+). Manual — part 1144
FUEL TANK
TSB Revision
FUEL SUPPLY
13B-9
AC101597
2.5 ± 0.4 N·m
22 ± 4 in-lb
18
26
27
2.5 ± 0.4 N·m
22 ± 4 in-lb
21
22
25
N
N
2.5 ± 0.4 N·m
22 ± 4 in-lb
2.5 ± 0.4 N·m
22 ± 4 in-lb
23
24
28
29
20
15
16
AB
17
19
REMOVAL STEPS
15. FUEL RETURN HOSE
16. FUEL VAPOR HOSE
17. FUEL HIGH-PRESSURE HOSE
18. FUEL TANK VAPOR HOSE
19. FUEL TANK ROLLOVER VALVE
20. FUEL TANK SUCTION HOSE
21. FUEL TANK RETURN HOSE
22. FUEL TANK HARNESS
23. TAPPING PLATE
24. FUEL PUMP MODULE ASSEMBLY
25. PACKING
26. FUEL LEVEL SENSOR
27. PACKING
28. FUEL TANK LEVELING VALVE
ASSEMBLY
29. FUEL TANK
REMOVAL STEPS (Continued)
FUEL TANK
TSB Revision
FUEL SUPPLY
13B-10
AC101598AB
31
30
39
46
45
44
38
49
48
47
35
36
34
33
32
37
40
43
42
41
REMOVAL STEPS
30. FUEL CAP
31. FUEL TANK FILLER TUBE
PROTECTOR
32. FUEL FILLER HOSE
33. FUEL TANK FILLER TUBE
BREATHER HOSE
34. FUEL TANK FILLER TUBE VAPOR
HOSE
35. FUEL TANK FILLER TUBE VAPOR
HOSE
36. FUEL TANK FILLER TUBE VAPOR
HOSE
37. FUEL TANK LEVELING PIPE
ASSEMBLY
38. FUEL TANK FILLER TUBE
39. FUEL TANK FILLER TUBE GASKET
40. FUEL TANK FILLER TUBE VAPOR
HOSE
41. FUEL TANK FILLER TUBE VAPOR
HOSE
42. FUEL TANK FILLER TUBE VAPOR
HOSE
43. FUEL TANK FILLER TUBE VAPOR
HOSE
44. FUEL TANK FILLER TUBE VAPOR
HOSE
45. FUEL CHECK VALVE ASSEMBLY
46. FUEL TANK FILLER TUBE VAPOR
HOSE
47. FUEL TANK FILLER TUBE VAPOR
HOSE
48. FUEL CHECK VALVE ASSEMBLY
49. FUEL TANK FILLER TUBE VAPOR
HOSE
REMOVAL STEPS (Continued)
FUEL TANK
TSB Revision
FUEL SUPPLY
13B-11
REMOVAL SERVICE POINTS
.
<<A>> FUEL HIGH-PRESSURE HOSE REMOVAL
CAUTION
As there will be some pressure remaining in the fuel pipe
line, cover it with a shop towel to prevent fuel from spray-
ing out.
Press the fuel high-pressure hose retainer to disengage the
connector, and then remove the fuel high-pressure hose.
.
<<B>> DISCONNECTION OF FUEL TANK BREATHER
HOSE/DISCONNECTION OF FUEL TANK HARNESS
CONNECTOR
Lower the fuel tank halfway to disconnect the fuel tank breather
hose and the fuel tank harness connector.
INSTALLATION SERVICE POINT
.
>>A<< FUEL HIGH-PRESSURE HOSE INSTALLATION
CAUTION
After connecting the quick action joint of the fuel
high-pressure hose, pull the joint to disconnecting direc-
tion lightly to check that it is mounted securely. In addi-
tion, at this time confirm that there is a play of approx. 3
mm (0.12 inch) at the joint.
INSPECTION
M1135002000199
FUEL SHUT-OFF VALVE CHECK
Check that the flapper and valve open and close as shown in
the illustration.
ACX00763
RETAINER
O-RING
NYLON TUBE
FUEL PIPE
SPOOL
CONNECTOR
O-RING
AB
AC005004AB
CLOSED
OPEN
FLAPPER
80˚
FUEL TANK
TSB Revision
FUEL SUPPLY
13B-12
FUEL TANK ROLLOVER VALVE ASSEMBLY
CHECK
1. Shake the fuel tank rollover valve assembly up and down to
check if the float inside the fuel tank rollover valve assembly
is not seized. If seized, replace the fuel tank rollover valve
assembly.
2. Obtain a container, which is full of water.
3. Invert the fuel tank rollover valve assembly, and submerge it
slowly in the water while placing your fingers over the
nozzle.
4. Check that no more air bubbles appears from the fuel tank
rollover valve assembly, and withdraw it slowly.
5. Open the fuel tank rollover valve assembly nozzle. If no
water flows out from the nozzle aperture, the valve is
normal. If water flows out, the float or spring inside the fuel
tank rollover valve is defective. Replace the fuel tank rollover
valve assembly.
ACX00760AB
AC102262
NOZZLE
AB
AC102263
<NORMAL>
<DEFECTIVE>
AB
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