Mitsubishi Montero (2004+). Manual — part 455
DRIVE SHAFT ASSEMBLY
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FRONT AXLE
26-25
Required Special Tool:
• MB990767: Front Hub and Flange Yoke Holder
REMOVAL SERVICE POINTS
.
<<A>> CASTLE NUT REMOVAL
CAUTION
Do not apply pressure to the wheel bearing by the vehicle
weight to avoid possible damage when castle nut is loos-
ened.
Use special tool MB990767 to fix hub and remove the drive
shaft nut.
.
<<B>> DRIVE SHAFT REMOVAL
CAUTION
When pulling the drive shaft out from the differential car-
rier, be careful that the spline part of the drive shaft does
not damage the oil seal.
INSTALLATION SERVICE POINTS
.
>>A<< DRIVE SHAFT INSTALLATION
CAUTION
Do not damage the oil seal of the differential carrier by the
drive shaft splines.
.
>>B<< WASHER/CASTLE NUT INSTALLATION
1. Install washer with castle nut with its smaller side facing the
castle nut.
ACX00972 AB
MB990767
ACX00973AB
WASHER
DRIVE SHAFT ASSEMBLY
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FRONT AXLE
26-26
2. Tighten castle nut fully, using special tool MB990767.
CAUTION
Do not apply pressure to wheel bearing by the vehicle
weight to avoid possible damage when castle nut is loos-
ened.
3. If the pin holes do not match with one another, tighten the
castle nut to find the mating hole within 30 degree angle and
then bend the split pin to fit in.
ACX00974
ACX00974 AC
MB990767
200
± 10 N
·
m
148
± 7 ft-lb
DRIVE SHAFT ASSEMBLY
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FRONT AXLE
26-27
DISASSEMBLY AND ASSEMBLY
M1261003700542
CAUTION
Never disassemble the UJ assembly except when replacing the UJ boot.
ACX00980AE
13
12
4 <LH>
3
5
6
7
4 <RH>
2
1
11
3
5 2
1
8
9 10
12 3
5 7
2
1
13
12
4
3 5
6
7
2 1
DOJ
UJ
11
4
12
3
5
2
8
10
11
9
1
UJ BOOT REPAIR KIT
DOJ REPAIR KIT
UJ REPAIR KIT
GREASE: REPAIR KIT GREASE
GREASE: REPAIR KIT GREASE
THE DRIVE SHAFT JOINT USES SPECIAL GREASE. DO NOT MIX OLD AND NEW OR DIFFERENT TYPES OF GREASE.
AMOUNT USED: <UJ> 140 g (4.9 oz) (70
g INSIDE JOINT, 70 g INSIDE BOOT)
<DOJ> 120 g (4.2 oz) (70
g INSIDE JOINT, 50 g INSIDE BOOT)
12
DOJ BOOT REPAIR KIT
CAUTION
DISASSEMBLY
STEPS
1. DOJ BOOT BAND (SMALL)
2. DOJ BOOT BAND (LARGE)
3. CIRCLIP
4. DOJ
OUTER
RACE
5. SNAP
RING
6. INNER RACE, CAGE AND BALL
ASSEMBLY
7. DOJ
BOOT
DISASSEMBLY STEPS
(Continued)
DRIVE SHAFT ASSEMBLY
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FRONT AXLE
26-28
NOTE: DOJ: Double Offset Joint, UJ: Under cut Joint
Required Special Tool:
• MB991561: Boot Band Crimping Tool
DISASSEMBLY SERVICE POINT
.
<<A>> DOJ BOOT REMOVAL
Wrap plastic tape around the spline part on the UJ assembly so
that the DOJ boot is not damaged when they are removed.
ASSEMBLY SERVICE POINTS
.
>>A<< DOJ BOOT INSTALLATION
Install boot after wrapping plastic tape around the spline part on
the UJ assembly.
.
>>B<< DOJ BOOT BAND INSTALLATION
1. Position the DOJ outer race so that the distance between
the boot bands is at the standard value.
Standard value (A): 80
± 5 mm (3.2 ± 0.1 inch)
2. Remove part of the DOJ outer race to release the air
pressure inside the boot.
8. UJ BOOT BAND (SMALL)
9. UJ BOOT BAND (LARGE)
10. UJ BOOT
11. UJ ASSEMBLY
12. CIRCLIP <LH>
13. DUST COVER
ASSEMBLY
STEPS
13. DUST COVER
12. CIRCLIP <LH>
11. UJ ASSEMBLY
10. UJ BOOT
9. UJ BOOT BAND (LARGE)
DISASSEMBLY STEPS
(Continued)
8. UJ BOOT BAND (SMALL)
6. INNER RACE, CAGE AND BALL
ASSEMBLY
5. SNAP
RING
4. DOJ
OUTER
RACE
3. CIRCLIP
>>A<<
7. DOJ
BOOT
>>B<<
2. DOJ BOOT BAND (LARGE)
>>B<<
1. DOJ BOOT BAND (SMALL)
ASSEMBLY
STEPS
(Continued)
AC000437AB
PLASTIC TAPE
ACX00981AB
A
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