Mitsubishi Montero (2004+). Manual — part 845

51-1

GROUP 51

EXTERIOR

CONTENTS

FRONT BUMPER ASSEMBLY . . . . .

51-2

SPECIAL TOOL . . . . . . . . . . . . . . . . . . . . .

51-2

FRONT BUMPER ASSEMBLY . . . . . . . . . .

51-3

REMOVAL AND INSTALLATION . . . . . . . .

51-3

DISASSEMBLY AND ASSEMBLY . . . . . . .

51-5

REAR BUMPER ASSEMBLY . . . . . .

51-7

REMOVAL AND INSTALLATION . . . . . . . .

51-7

DISASSEMBLY AND ASSEMBLY . . . . . . .

51-8

ROOF RAIL . . . . . . . . . . . . . . . . . . . .

51-10

REMOVAL AND INSTALLATION . . . . . . . .

51-10

MOLDINGS . . . . . . . . . . . . . . . . . . . .

51-11

SPECIAL TOOL . . . . . . . . . . . . . . . . . . . . .

51-11

MOLDINGS . . . . . . . . . . . . . . . . . . . . . . . . .

51-12

REMOVAL AND INSTALLATION . . . . . . . .

51-12

GARNISHES . . . . . . . . . . . . . . . . . . .

51-17

REMOVAL AND INSTALLATION . . . . . . . .

51-17

MUD GUARD . . . . . . . . . . . . . . . . . . .

51-19

REMOVAL AND INSTALLATION . . . . . . . .

51-19

REAR DEFLECTOR. . . . . . . . . . . . . .

51-20

SPECIAL TOOL . . . . . . . . . . . . . . . . . . . . .

51-20

REAR DEFLECTOR . . . . . . . . . . . . . . . . . .

51-20

REMOVAL AND INSTALLATION . . . . . . . .

51-20

SIDE STEP . . . . . . . . . . . . . . . . . . . . .

51-22

REMOVAL AND INSTALLATION . . . . . . . .

51-22

SIDE STEP DISASSEMBLY AND
REASSEMBLY . . . . . . . . . . . . . . . . . . . . . .

51-24

WINDSHIELD WIPER AND WASHER

51-25

GENERAL DESCRIPTION . . . . . . . . . . . . .

51-25

WINDSHIELD WIPER AND WASHER
DIAGNOSIS. . . . . . . . . . . . . . . . . . . . . . . . .

51-25

WINDSHIELD WIPER AND WASHER . . . .

51-26

REMOVAL AND INSTALLATION . . . . . . . .

51-26

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

51-27

REAR WIPER AND WASHER . . . . . .

51-32

GENERAL DESCRIPTION . . . . . . . . . . . . .

51-32

REAR WIPER AND WASHER DIAGNOSIS

51-32

REAR WIPER AND WASHER . . . . . . . . . .

51-33

REMOVAL AND INSTALLATION . . . . . . . .

51-33

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

51-34

MARK . . . . . . . . . . . . . . . . . . . . . . . . .

51-37

REMOVAL AND INSTALLATION . . . . . . . .

51-37

OUTSIDE MIRROR . . . . . . . . . . . . . . .

51-40

REMOVAL AND INSTALLATION . . . . . . . .

51-40

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

51-42

SPECIFICATIONS . . . . . . . . . . . . . . .

51-44

FASTENER TIGHTENING
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . .

51-44

SERVICE SPECIFICATIONS . . . . . . . . . . .

51-44

SEALANTS AND ADHESIVES . . . . . . . . . .

51-44

FRONT BUMPER ASSEMBLY

TSB Revision

EXTERIOR

51-2

FRONT BUMPER ASSEMBLY

SPECIAL TOOL

M1511000600058

TOOL

TOOL NUMBER AND NAME

SUPERSESSION

APPLICATION

MB990784 Ornament remover

General service tool

Removal of clip

MB990784

FRONT BUMPER ASSEMBLY

TSB Revision

EXTERIOR

51-3

FRONT BUMPER ASSEMBLY

REMOVAL AND INSTALLATION

M1511001400574

Required Special Tool:

• MB990784: Ornament Remover

AC203563

B

B

A

A

C

C

6

3

2

1

4

4

5

1

2

CLIP

SECTION A – A

SECTION B – B

2

CLIP

SECTION C – C

CLIP

6

AB

5

REMOVAL STEPS
1. RADIATOR COVER

<<A>>

2. RADIATOR GRILL
3. SKID PLATE
4. SPLASH SHIELD MOUNTING CLIP
5. FRONT BUMPER LOWER STAY

• FOG LIGHT CONNECTOR

CONNECTION

6. FRONT BUMPER FACE ASSEMBLY

REMOVAL STEPS (Continued)

FRONT BUMPER ASSEMBLY

TSB Revision

EXTERIOR

51-4

REMOVAL SERVICE POINT

.

<<A>> RADIATOR GRILL REMOVAL
While pulling the radiator grille gently towards you, push the tab
of the clip in the direction of the arrow with a flat-tipped screw-
driver to remove the radiator grille.

AC309447

A

A

RADIATOR GRILL

RADIATOR
GRILL

CLIP

SECTION A – A

TAB

: CLIP POSITION

AB