Mitsubishi Montero (2004+). Manual — part 103
ENGINE ASSEMBLY
TSB Revision
ENGINE MECHANICAL
11A-17
Required Special Tool:
• MB991683: Sling Chain Set
REMOVAL SERVICE POINTS
.
<<A>> POWER STEERING OIL PUMP ASSEMBLY / A/C
COMPRESSOR ASSEMBLY REMOVAL
1. Remove the oil pump and A/C compressor (with the hose
attached).
2. Suspend the removed oil pump (by using wire or similar
material) at a place where no damage will be caused during
removal/installation of the engine assembly.
.
AC204056AB
N
23
25
24
32
26
27
22
21
28
29
30
31
31
22 ± 4 N·m
16 ± 3 ft-lb
44 ± 9 N·m*
33 ± 6 ft-lb*
5.0 ± 1.0 N·m
44 ± 9 in-lb
22 ± 4 N·m
16 ± 3 ft-lb
26 ± 4 N·m*
19 ± 3 ft-lb*
12 ± 2 N·m
102 ± 22 in-lb
48 ± 7 N·m
36 ± 5 ft-lb
20
29
N
N
20. PURGE HOSE CONNECTION
21. HEATER HOSE CONNECTION
22. HEATER HOSE CONNECTION
23. FUEL RETURN HOSE
CONNECTION
24. FUEL HIGH-PRESSURE HOSE
CONNECTION
25. O-RING
<<A>>
26. POWER STEERING OIL PUMP
ASSEMBLY
<<A>>
27. A/C COMPRESSOR ASSEMBLY
28. EYE BOLTS
29. GASKET
30. HEAT PROTECTOR
31. ENGINE FRONT MOUNT
INSULATOR
<<B>> >>A<<
32. ENGINE ASSEMBLY
CAMSHAFT AND VALVE STEM SEAL
TSB Revision
ENGINE MECHANICAL
11A-18
<<B>> ENGINE ASSEMBLY REMOVAL
1. Check that all cables, hoses, harness connectors, etc. are
disconnected from the engine.
2. Use special tool MB991683 and chain block to lift the engine
assembly slowly and remove it.
INSTALLATION SERVICE POINT
.
>>A<< ENGINE ASSEMBLY INSTALLATION
Install the engine assembly. When doing so, check carefully
that all pipes and hoses are connected, and that none are
twisted, damaged, etc.
CAMSHAFT AND VALVE STEM SEAL
REMOVAL AND INSTALLATION
M1112006600352
CAUTION
*Remove and assemble the marked parts in each cylinder unit.
AC204227AB
ENGINE OIL
CAM SECTION AND
JOURNAL SECTION
CYLINDER
HEAD
7
5
4
1
2
7
3
5
6
4
88 ± 10 N·m
65 ± 7 ft-lb
14 ± 1 N·m
120 ± 13 in-lb
31 ± 3 N·m
23 ± 2 ft-lb
22 ± 4 N·m
16 ± 3 ft-lb
N
9*
8*
10*
11*
8*
9*
10*
N
11*
CAMSHAFT REMOVAL STEPS
•
CYLINDER HEAD ASSEMBLY
(REFER TO
.)
<<A>> >>F<<
1.
CAMSHAFT SPROCKET
<<B>> >>E<<
2.
ROCKER ARM, SHAFT AND
LASH ADJUSTER ASSEMBLY
(INTAKE SIDE)
CAMSHAFT REMOVAL STEPS
(Continued)
CAMSHAFT AND VALVE STEM SEAL
TSB Revision
ENGINE MECHANICAL
11A-19
Required Special Tools:
MB990767: End Yoke Holder
MD998443: Auto-lash Adjuster Holder
MD998715: Crankshaft Pulley Holder Pin
MD998772: Valve Spring Compressor
MD998774: Valve Stem Seal Installer
REMOVAL SERVICE POINTS
.
<<A>> CAMSHAFT SPROCKET REMOVAL
Use special tools MD998715 and MB990767 to remove the
camshaft sprocket.
.
<<B>> >>E<<
3.
ROCKER ARM, SHAFT AND
LASH ADJUSTER ASSEMBLY
(EXHAUST SIDE)
>>D<<
4.
CAMSHAFT POSITION SENSOR
SUPPORT
5.
O-RING
6.
SENSING CAMSHAFT
POSITION CYLINDER
7.
CAMSHAFT
VALVE STEM SEAL REMOVAL
STEPS
•
ROCKER COVER (REFER TO
<<B>>
>>E<<
2.
ROCKER ARM, SHAFT AND
LASH ADJUSTER ASSEMBLY
(INTAKE SIDE)
<<B>>
>>E<<
3.
ROCKER ARM, SHAFT AND
LASH ADJUSTER ASSEMBLY
(EXHAUST SIDE)
<<C>>
>>C<<
8.
VALVE SPRING RETAINER
LOCKS
9.
VALVE SPRING RETAINERS
>>B<<
10. VALVE SPRINGS
>>A<<
11. VALVE STEM SEALS
CAMSHAFT REMOVAL STEPS
(Continued)
ACX00301AB
MB990767
MD998715
CAMSHAFT AND VALVE STEM SEAL
TSB Revision
ENGINE MECHANICAL
11A-20
<<B>> ROCKER ARM AND SHAFT ASSEMBLY REMOVAL
1. Install special tool MD998443 as shown in the illustration so
that the lash adjusters will not fall out.
CAUTION
Never disassemble the rocker arm and shaft assembly.
2. Loosen the rocker arm and shaft assembly mounting bolt,
and then remove the rocker arm and shaft assembly with the
bolt still attached.
.
<<C>> VALVE SPRING RETAINER LOCKS REMOVAL
CAUTION
When removing valve spring retainer locks, leave the pis-
ton of each cylinder in the TDC (Top Dead Center) position.
The valve may fall into the cylinder if the piston is not
properly in the TDC position.
Use special tool MD998772 to compress the valve spring, and
remove the valve spring retainer locks.
NOTE: Installation position of valve spring compressor special
tool (MD998772) is different between exhaust side and intake
side.
ACX00331AB
MD998443
AC204066
MD998772
AB
AC204067AB
INSTALLATION POSITION
EXHAUST SIDE
INTAKE SIDE
RIGHTBANK
LEFTBANK
FRONT
EXHAUST SIDE
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