Mitsubishi Montero (2004+). Manual — part 118
CYLINDER HEAD AND VALVES
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ENGINE OVERHAUL
11B-31
CAUTION
Always use the special tool to install the valve stem seal.
Improperly installed valve stem seals may leak oil.
2. Using special tool MD998774, install a new stem seal to the
valve guide.
.
>>B<< VALVE SPRING INSTALLATION
Install the valve spring end with its identification color toward
the spring retainer.
.
>>C<< RETAINER LOCK INSTALLATION
Using special tool MD998772, compress the valve spring and
insert the retainer lock into position.
.
AKX00618AB
MD998774
AKX00718
SPRING SEAT
SPRING
RETAINER
IDENTIFI-
CATION
COLOR
STEM SEAL
AB
AKX00617
MD998772
AB
CYLINDER HEAD AND VALVES
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ENGINE OVERHAUL
11B-32
>>D<< CYLINDER HEAD BOLT INSTALLATION
CAUTION
Attach the head bolt washer in the direction shown in the
figure.
1. Tighten the bolts in the illustrated sequence two or three
rounds.
Tightening torque: 108
± 5 N⋅m (80 ± 4 ft-lb)
2. Back off the bolts once and tighten them to the specified
torque in the same procedure as shown in step (1).
INSPECTION
M1113007000442
.
CYLINDER HEAD
1. Check the cylinder head gasket surface for flatness by using
a straightedge in the directions of A through G shown in the
illustration.
Standard value: 0.03 mm (0.0012 inch)
Limit: 0.2 mm (0.007 inch)
2. If the service limit is exceeded, correct to meet the
specification.
Grinding limit: *0.2 mm (0.007 inch)
3. *If the service limit is exceeded, correct to meet the
specification.
Cylinder head height (specification when new):
120 mm (4.7 inches)
.
AKX01452AB
FRONT
MD998051
HEAD
BOLT
WASHER
RIGHT
BANK
LEFT
BANK
AKX00733
CYLINDER HEAD AND VALVES
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ENGINE OVERHAUL
11B-33
VALVE
1. Check the valve face for correct contact. If incorrect, reface
using a valve refacer. The valve should make a uniform
contact with the seat at the center of the valve face.
2. If the margin exceeds the service minimum limit, replace the
valve.
Standard value:
<Intake> 1.0 mm (0.04 inch)
<Exhaust> 1.2 mm (0.05 inch)
Minimum limit:
<Intake> 0.5 mm (0.02 inch)
<Exhaust> 0.7 mm (0.03 inch)
3. Measure the valve's total length. If the measurement is less
than specified, replace the valve.
Standard value:
<Intake> 110.30 mm (4.343 inches)
<Exhaust> 112.11 mm (4.414 inches)
Minimum limit:
<Intake> 109.80 mm (4.323 inches)
<Exhaust> 111.61 mm (4.394 inches)
.
VALVE SPRINGS
1. Measure the free height of the spring and, if it is smaller than
the minimum limit, replace the spring.
Standard value: 51.0 mm (2.01 inches)
Minimum limit: 50.0 mm (1.97 inches)
2. Measure the squareness of the spring and, if the limit is
exceeded, replace the spring.
Standard value: 2
° or less
Limit: 4
°
.
VALVE GUIDES
Measure the clearance between the valve guide and valve
stem. If the limit is exceeded, replace the valve guide, valve, or
both.
Standard value:
<Intake> 0.02
− 0.05 mm (0.0008 − 0.0019 inch)
<Exhaust> 0.04
− 0.07 mm (0.0016 − 0.0027 inch)
Limit:
<Intake> 0.10 mm (0.003 inch)
<Exhaust> 0.15 mm (0.005 inch)
.
AKX00619
MARGIN
VALVE SEAT
CONTACT
AB
AKX00624
AKX00607
2˚
FREE
HEIGHT
AB
AKX00714
VALVE
GUIDE
STEM OUTSIDE
DIAMETER
GUIDE INSIDE DIAMETER
AB
CYLINDER HEAD AND VALVES
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ENGINE OVERHAUL
11B-34
VALVE SEAT
Assemble the valve, then measure the valve stem projection
between the end of the valve stem and the spring seating sur-
face. If the measurement exceeds the specified limit, replace
the valve seat.
Standard value:
<Intake> 48.30 mm (1.9021 inches)
<Exhaust>51.71 mm (2.039 inches)
Limit:
<Intake> 48.80 mm (1.921 inches)
<Exhaust> 52.01 mm (2.048 inches)
.
VALVE SEAT RECONDITIONING PROCEDURE
CAUTION
Before correcting the valve seat, check the clearance
between the valve guide and valve and, if necessary,
replace the valve guide.
1. Using the special tool or a seat grinder, correct to obtain the
specified seat width and angle.
2. After correcting the valve seat, lap the valve and valve seat
using lapping compound. Then, check the valve stem
projection.
.
VALVE SEAT REPLACEMENT PROCEDURE
CAUTION
Before replacing the valve seat, check the valve guide and,
if necessary, replace the valve guide.
1. Cut the valve seat from the inside to thin the wall thickness.
Then, remove the valve seat.
2. Rebore the valve seat hole in the cylinder head to a selected
oversize valve seat diameter.
Seat ring hole diameter:
Intake valve
0.3 oversize 37.80
− 37.83 mm (1.4882 − 1.4894
inches)
0.6 oversize 38.10
− 38.13 mm (1.5000 − 1.5012
inches)
Exhaust valve
0.3 oversize 34.80
− 34.83 mm (1.3701 − 1.3713
inches)
0.6 oversize 35.10
− 35.13 mm (1.3819 − 1.3831
inches)
AKX00695
SPRING SEATING
SURFACE
VALVE STEM END
VALVE STEM
PROJECTION
AB
AK101830AB
0.9 – 1.3 mm
(0.04 – 0.05 in)
65˚
65˚
15˚
25˚
43.5˚ – 44˚
0.9 – 1.3 mm
(0.04 – 0.05 in)
AKX00610
0.5 – 1 mm
(0.020 – 0.039 in)
0.5 – 1 mm (0.020 – 0.039 in)
CUT
AWAY
AB
AKX00611
HEIGHT OF
SEAT RING
OVERSIZE DIAMETER
AB
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