Mitsubishi Montero (2004+). Manual — part 108
TIMING BELT
TSB Revision
ENGINE MECHANICAL
11A-37
Required Special Tools:
MB991800: Pulley Holder
MB991802: Pin B
MD998767: Tension Pulley Socket Wrench
MD998769: Crankshaft Pulley Spacer
REMOVAL SERVICE POINTS
.
<<A>> DRIVE BELT AUTO TENSIONER REMOVAL
The following operations will be needed due to the introduction
of the serpentine drive system with the drive belt auto
tensioner.
AC204108
14 ± 1 N·m
120 ± 13 in-lb
44 ± 10 N·m
33 ± 7 ft-lb
185 ± 5 N·m
137 ± 3 ft-lb
(ENGINE OIL)
11 ± 1 N·m
96 ± 8 in-lb
11 ± 1 N·m
98 ± 8 in-lb
11 ± 1 N·m
96 ± 8 in-lb
48 ± 6 N·m
36 ± 4 ft-lb
23 ± 3 N·m
17 ± 2 ft-lb
11
15
18
20
14
16
17
13
12
44 ± 5 N·m
33 ± 3 ft-lb
AB
19
REMOVAL STEPS
11. TIMING BELT UPPER COVER
ASSEMBLY
<<C>>
>>C<<
12. CRANKSHAFT PULLEY
13. TIMING BELT INDICATOR
BRACKET
14. TIMING BELT LOWER COVER
ASSEMBLY
>>B<<
15. AUTO-TENSIONER
<<D>>
>>A<<
16. TIMING BELT
17. TENSION PULLEY
18. TENSIONER ARM ASSEMBLY
19. SHAFT
20. IDLER PULLEY
REMOVAL STEPS (Continued)
TIMING BELT
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ENGINE MECHANICAL
11A-38
1. Insert a 12.7 mm (1/2 inch) breaker bar into the square hole
on the drive belt auto tensioner, and rotate it clockwise until
the tensioner touches the stopper.
2. Align hole B with hole A, and insert a 5.0 mm (0.20 inch)
Allen wrench to hold the tensioner. Then loosen the drive
belt, and then remove the drive belt auto tensioner.
.
<<B>> POWER STEERING OIL PUMP ASSEMBLY / A/C
COMPRESSOR ASSEMBLY REMOVAL
1. Do not disconnect the hoses to remove the pump and
compressor.
2. Support the removed pump and compressor with a wire, etc.
so that they will not get in the way while working.
.
<<C>> CRANKSHAFT PULLEY REMOVAL
Use special tools MB991800 and MB991802 to remove the
crankshaft pulley from the crankshaft.
.
ACX01424AB
HOLE A
HOLE B
SQUARE
HOLE
CLOCKWISE
ALLEN WRENCH
ACX01675AB
MB991800
MB991802
TIMING BELT
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ENGINE MECHANICAL
11A-39
<<D>> TIMING BELT REMOVAL
CAUTION
Never turn the crankshaft counterclockwise.
1. Turn the crankshaft clockwise to align each timing mark and
to set the number 1 cylinder to compression top dead center.
2. If the timing belt is to be reused, chalk mark the flat side of
the belt with an arrow indicating the clockwise direction.
3. Loosen the center bolt of the tension pulley, and then
remove the timing belt.
INSTALLATION SERVICE POINTS
.
>>A<< TIMING BELT INSTALLATION
1. Align the timing marks of the camshaft sprocket with those
of crankshaft sprocket.
CAUTION
The camshaft sprocket (right bank) can turn easily due to
the spring force applied, so be careful not to get your fin-
gers caught.
2. Install the timing belt by the following procedure so that
there is no deflection in the timing belt between each
sprocket and pulley.
(1) Crankshaft sprocket
(2) Idler pulley
(3) Camshaft sprocket (Left bank)
(4) Water pump pulley
(5) Camshaft sprocket (Right bank)
(6) Tension pulley
ACX00537
TIMING
MARK
TIMING
MARK
TIMING
MARK
CAMSHAFT
SPROCKET
(RIGHT BANK)
CAMSHAFT
SPROCKET
(LEFT BANK)
CRANKSHAFT
SPROCKET
TENSION
PULLEY
AB
CENTER
BOLT
TIMING BELT
TSB Revision
ENGINE MECHANICAL
11A-40
3. Turn the camshaft sprocket counterclockwise until the
tension side of the timing belt is firmly stretched. Check all
timing marks again.
CAUTION
When tightening the center bolt, be careful that the
tensioner pulley does not turn with the bolt.
4. Use special tool MD998767 to push the tensioner pulley into
the timing belt, and then temporarily tighten the center bolt.
5. Use special tool MD998769 to turn the crankshaft 1/4 turn
counterclockwise and then turn it again clockwise until the
timing marks are aligned.
6. Loosen the center bolt of the tensioner pulley. Use special
tool MD998767 and a torque wrench to apply the standard
torque to the timing belt as shown in the illustration. Then
tighten the center bolt to the specified torque.
• Standard value: 4.4 N⋅m (39 in-lb) <Timing belt ten-
sion torque>
• Tightening torque: 48 ± 6 N⋅m (36 ± 4 ft-lb)
ACX00537
TIMING
MARK
TIMING
MARK
TIMING
MARK
CAMSHAFT
SPROCKET
(RIGHT BANK)
CAMSHAFT
SPROCKET
(LEFT BANK)
CRANKSHAFT
SPROCKET
TENSION
PULLEY
AC
CENTER
BOLT
WATER
PUMP
PULLEY
ACX00335AB
MD998767
ACX00336AB
MD998769
TIMING
MARK
ACX00756AB
CENTER
BOLT
PIN HOLES
48 ± 6 N·m
36 ± 4 ft-lb
MD998767
TENSION
PULLEY
4.4 N·m
(39 in-lb)
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