Mitsubishi Montero (2004+). Manual — part 115

INTAKE MANIFOLD AND FUEL PARTS

TSB Revision

ENGINE OVERHAUL

11B-19

AK201076

12 ± 1 N·m
106 ± 9 in-lb

22 ± 1 N·m
16 ± 1 ft-lb

9 ± 1 N·m
80 ± 9 in-lb

9 ± 1 N·m
80 ± 9 in-lb

21

22

23

24

25

26

27

28

29

30

31

32

33

34

AB

REMOVAL STEPS

21. INJECTOR HARNESS
22. INJECTOR AND FUEL RAIL
23. INSULATOR

>>C<<

24. FUEL PRESSURE REGULATOR
25. O-RING
26. INSULATOR

>>B<<

27. INJECTOR

28. O-RING
29. GROMMET
30. FUEL PIPE
31. O-RING
32. FUEL RAIL

>>A<<

33. INTAKE MANIFOLD
34. INTAKE MANIFOLD GASKET

REMOVAL STEPS (Continued)

INTAKE MANIFOLD AND FUEL PARTS

TSB Revision

ENGINE OVERHAUL

11B-20

INSTALLATION SERVICE POINTS

.

>>A<< INTAKE MANIFOLD INSTALLATION
1. Tighten the nuts on the right bank to 6.4 N

⋅m (56 in-lb).

2. Tighten the nuts on the left bank to the specified torque.

Tightening torque: 22

± 1 N⋅m (16 ± 1 ft-lb)

3. Tighten the nuts on the right bank to the specified torque.

Tightening torque: 22

± 1 N⋅m (16 ± 1 ft-lb)

4. Tighten the nuts on the left bank and those on the right bank

again in that order.

Tightening torque: 22

± 1 N⋅m (16 ± 1 ft-lb)

.

>>B<< INJECTOR INSTALLATION

CAUTION

Use care not to let engine oil enter the fuel rail.
1. Before installing the pressure regulator, lubricate the O-ring

with a drop of new engine oil for easy installation.

2. Insert the injector top end into the fuel rail. Be careful not to

damage the O-ring during installation.

.

>>C<< FUEL PRESSURE REGULATOR INSTALLATION

CAUTION

Do not let engine oil enter the fuel rail.
Before installing the pressure regulator, lubricate the O-ring
with a drop of new engine oil for easy installation.

.

>>D<< O-RING AND WATER PIPE INSTALLATION

CAUTION

Keep the O-ring free of oil or grease.
Wet the O-ring (with water) to ease assembly.

.

AKX00680

TIMING
BELT SIDE

NUT "R"

NUT "L"

AB

AKX00748

FUEL RAIL

INJECTOR

AB

AKX00711

O-RING

WATER INLET
PIPE

AB

INTAKE MANIFOLD AND FUEL PARTS

TSB Revision

ENGINE OVERHAUL

11B-21

>>E<< THERMOSTAT INSTALLATION
Install the thermostat in the thermostat case with its jiggle valve
located at the top position.

.

>>F<< SEALANT APPLICATION TO ENGINE COOLANT
TEMPERATURE SENSOR
Apply 3M

 AAD Part number 8731 or equivalent to the engine

coolant temperature sensor.

.

>>G<< SEALANT APPLICATION TO ENGINE COOLANT
TEMPERATURE GAUGE UNIT
Apply 3M

 AAD Part number 8672 or equivalent to the engine

coolant temperature gauge unit.

AKX01453

JIGGLE
VALVE

AB

AKX00686

AKX00687

EXHAUST MANIFOLD

TSB Revision

ENGINE OVERHAUL

11B-22

EXHAUST MANIFOLD

REMOVAL AND INSTALLATION

M1113004900297

AK201077

14 ± 1 N·m
124 ± 9 in-lb

14 ± 1 N·m
124 ± 9 in-lb

44 ± 5 N·m
33 ± 4 ft-lb

44 ± 5 N·m
33 ± 4 ft-lb

14 ±1 N·m
124 ± 9 in-lb

24 ± 3 N·m
17 ± 2 ft-lb

6

7

8

1

2

3

4

9

10

11

12

13

AB

36 ± 6 N·m
27 ± 4 in-lb

5

REMOVAL STEPS

1. OIL DIPSTICK
2. O-RING
3. OIL DIPSTICK GUIDE
4. O-RING
5. ENGINE HANGER
6. HEAT PROTECTOR, RIGHT
7. EXHAUST MANIFOLD, RIGHT

8. EXHAUST MANIFOLD GASKET
9. HEAT PROTECTOR, LEFT
10. EXHAUST MANIFOLD, LEFT
11. EXHAUST MANIFOLD GASKET
12. WATER PUMP
13. WATER PUMP GASKET

REMOVAL STEPS (Continued)