Mitsubishi Montero (2004+). Manual — part 1131
SPECIAL TOOLS
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FRONT SUSPENSION
33A-5
SPECIAL TOOLS
M1331000600089
ON-VEHICLE SERVICE
FRONT WHEEL ALIGNMENT CHECK AND
ADJUSTMENT
M1331000900295
Required Special Tool:
• MB991004: Wheel Alignment Gauge Attachment.
Measure wheel alignment with alignment equipment on a level
surface. The front suspension, steering system, and wheels
should be serviced to normal condition before measuring wheel
alignment.
.
TOE-IN
Standard value: 2.5
± 2.5 mm (0.1 ± 0.1 inch)
TOOL
TOOL NUMBER AND
NAME
SUPERSESSION
APPLICATION
MB991897
Ball joint remover
MB991113-01,
MB990635-01 or General
service tool
Ball joint disconnection
NOTE: Steering linkage
puller (MB990635 or
MB991113) is also
available to disconnect
ball joint.
A:MB991237 spring
compressor body
B:MB991238 arm set
MIT221369
Coil spring removal and
installation
MB990326
Preload socket
General service tool
Ball joint rotating torque
check
MB990799
Ball joint remover and
installer
MB990799-01
Dust cover installation
AC106827
MB991237
A
B
MB990326
MB990799
ON-VEHICLE SERVICE
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FRONT SUSPENSION
33A-6
1. Adjust the toe-in by undoing the bellows clip and turning the
left and right tie rod turnbuckles by the same amount (in
opposite directions).
NOTE: The toe will move out as the left turnbuckle is turned
toward the front of the vehicle and the right turnbuckle is
turned toward the rear of the vehicle.
2. Use a turning radius gauge to check that the steering angle
is at the standard value. (Refer to GROUP 37A, On-vehicle
Service
.
STEERING ANGLE
Standard value:
.
CAMBER AND CASTER
Standard value:
Camber: 0
°00'± 30' (difference between right and left
wheels: within 30')
Caster: 3
°50'± 1° (difference between right and left
wheels: within 30')
If the standard value is not obtained, make adjustment by the
following procedure.
1. Adjust the camber and caster until they meets the standard
value by turning the lower arm camber adjusting bolt
according to the camber and caster reference table. (Refer
to .)
2. After adjusting the camber, the toe should be adjusted.
Camber and caster reference table
.
How to read this table (example)
If the camber difference
−0°35' and the caster difference is
0
°18' by comparing the measurement value with the standard
value, rotate the front adjusting cam by 1.5 graduations and the
rear adjusting cam by 2.5 graduations to the opposite direction
against the "A" direction.
Inner wheel
36
°30' ± 1°30'
Outer wheel (reference)
31
°40'
ACX00711AB
BELLOWS CLIP
ACX00712AB
COMPENSATOR
ACX00725
AC
LOWER ARM CAMBER
ADJUSTING BOLT
ACX00713 AB
A
CENTER OF
VEHICLE
ON-VEHICLE SERVICE
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FRONT SUSPENSION
33A-7
NOTE: Solid lines show caster, broken lines show camber.
UPPER ARM BALL JOINT END PLAY CHECK
M1332011400026
1. Raise the vehicle.
2. Move the upper arm up and down with your hands to check
for an excessive play in the axial direction of the ball joint. If
there is an excessive play, replace the upper arm ball joint
assembly.
BALL JOINT DUST COVER CHECK
M1332008600224
1. Press the dust cover with your finger to check that there are
no cracks or damage in the dust cover.
2. If the dust cover is cracked or damaged, replace the upper
arm ball joint assembly, lower arm ball joint assembly or
stabilizer link.
NOTE: If the dust cover is cracked or damaged, it is possible
that there may also be damage to the ball joint.
ACX02270 AB
(STANDARD VALUE)
(STANDARD VALUE)
"A"DIRECTION
"A"DIRECTION
GRADUATION AT THE
REAR ADJUSTING CAM
GRADUATION AT THE
FRONT ADJUSTING CAM
UPPER ARM ASSEMBLY
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FRONT SUSPENSION
33A-8
UPPER ARM ASSEMBLY
REMOVAL AND INSTALLATION
M1332004300061
CAUTION
*: Indicates parts which should be temporarily tightened, and then fully tightened with the vehicle on
the ground in an unladen condition.
Required Special Tool:
• MB991897: Ball Joint Remover
Post-installation Operation
• Check the dust cover for cracks or damage by pushing it
with your finger.
• Wheel Alignment Check and Adjustment (Refer to
).
ACX00714 AB
7
5
6
7
1
3
2
4
147
± 10 N
·
m *
109
± 7 ft-lb *
30
± 4 N
·
m
22
± 3 ft-lb
74
± 14 N
·
m
55
± 10 ft-lb
147
± 10 N
·
m *
109
± 7 ft-lb *
REMOVAL STEPS
1. FRONT WHEEL SPEED SENSOR
BRACKET MOUNTING BOLT
2. CLIP
3. BRAKE HOSE
<<A>> >>A<<
4. UPPER ARM BALL JOINT AND
KNUCKLE CONNECTION
5. UPPER ARM ASSEMBLY AND
FRONT FRAME CONNECTION
6. UPPER ARM ASSEMBLY
7. UPPER ARM BALL JOINT
ASSEMBLY
REMOVAL STEPS (Continued)
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