Mitsubishi Montero (2004+). Manual — part 393

STARTING SYSTEM

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ENGINE ELECTRICAL

16-27

INSPECTION

M1162001300049

.

COMMUTATOR CHECK
1. Place the armature on a pair of V-blocks, and check the

deflection by using a dial gauge.

Standard value: 0.05 mm (0.002 inch)
Limit: 0.1 mm (0.004 inch)

2. Check the outer diameter of the commutator.

Standard value: 29.4 mm (1.16 inches)
Minimum limit: 28.8 mm (1.13 inches)

3. Check the depth of the undercut between segments.

Standard value: 0.5 mm (0.02 inch)
Minimum limit: 0.2 mm (0.008 inch)

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BRUSH CHECK
1. Check the brush for roughness of the surface that contacts

the commutator and check the brush length.Replace the
brush holder if this measurement exceeds the limit.

Minimum limit: 7.0 mm (0.28 inch)

2. .In the case contacting surface has been corrected or the

brush has been replaced, correct the contacting surface by
winding sandpaper around the commutator

.

AKX00373

AKX00374

AKX00375

SEGMENT

UNDERCUT

MICA

AB

AK101390

LIMIT LENGTH

AB

STARTING SYSTEM

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ENGINE ELECTRICAL

16-28

OVERRUNNING CLUTCH CHECK
1. While holding the clutch housing, rotate the pinion. The drive

pinion should rotate smoothly in one direction, but should
not rotate in opposite direction. If the clutch does not
function properly, replace the overrunning clutch assembly.

2. Inspect the pinion for wear or burrs. If the pinion is worn or

burred, replace the overrunning clutch assembly. If the
pinion is damaged, also inspect the ring gear for wear or
burrs.

.

FRONT AND REAR BRACKET BUSHING CHECK
Inspect the bushing for wear or burrs. If the bushing is worn or
burred, replace the front bracket assembly or rear bracket
assembly.

.

ARMATURE CHECK
1. Check that the armature coil is not grounded.
2. Place the armature in a growler.
3. Hold a thin steel blade parallel and just above while rotating

the armature slowly in the growler. A shorted armature will
cause a blade to vibrate and be attracted to the core.
Replace the shorted armature.

4. Check the insulation between the armature coil cores and

the commutator segments. They are normal if there is no
continuity.

5. Check for continuity between the segments. The condition is

normal if there is continuity.

AKX00378

FREE

LOCK

AB

AKX00379

GROWLER

AB

AKX00380

AKX00381

IGNITION SYSTEM

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ENGINE ELECTRICAL

16-29

IGNITION SYSTEM

GENERAL DESCRIPTION

M1163000100283

This system is provided with three ignition coils (A, B
and C) with bult-in three ignition power transistors for
the number 1 and number 4 cylinders, number 2 and
number 5 cylinders and number 3 and number 6 cyl-
inders respectively.
Interruption of the primary current flowing in the pri-
mary side of ignition coil A generates a high voltage
in the secondary side of ignition coil A.
The high voltage thus generated is applied to the
spark plugs of number 1 and number 4 cylinders to
generate sparks. At the time that the sparks are gen-
erated at both spark plugs, if one cylinder is at the
compression stroke, the other cylinder is at the
exhaust stroke, so that ignition of the compressed
air/fuel mixture occurs only for the cylinder which is
at the compression stroke.
In the same way, when the primary current flowing in
ignition coil B is interrupted, the high voltage thus
generated is applied to the spark plugs of number 2
and number 5 cylinders, and when the primary cur-
rent flowing in ignition coil C is interrupted, the high
voltage thus generated is applied to the spark plugs
of number 3 and number 6 cylinders.

The powertrain control module (PCM) controls the
three ignition power transistors to turn them alter-
nately ON and OFF. This causes the primary cur-
rents in the ignition coils (A, B and C) to be
alternately interrupted and allowed to flow to fire the
cylinders in the order 1-2-3-4-5-6.
The PCM determines which ignition coil should be
controlled by means of the signals from the camshaft
position sensor which is incorporated in the camshaft
and from the crankshaft position sensor which is
incorporated in the crankshaft.
It also detects the crankshaft position to provide igni-
tion at the most appropriate timing in response to the
engine operation conditions.
When the engine is cold or operated at high alti-
tudes, the ignition timing is slightly advanced to pro-
vide optimum performance.

AK301584

INTAKE AIR TEMPERATURE SENSOR

BAROMETRIC PRESSURE SENSOR

CAMSHAFT POSITION SENSOR

CRANKSHAFT POSITION SENSOR

TRANSMISSION RANGE SWITCH

IGNITION SWITCH-ST

KNOCK SENSOR

ENGINE COOLANT TEMPERATURE
SENSOR

VOLUME AIR FLOW SENSOR

PCM

TO TACHOMETER

IGNITION COIL A

IGNITION COIL B

IGNITION COIL C

IGNITION
SWITCH

BATTERY

SPARK PLUGS

CYLINDER NO.

3

6

5

2

4

1

AB

IGNITION SYSTEM

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ENGINE ELECTRICAL

16-30

SPECIAL TOOLS

M1163000600299

ON-VEHICLE SERVICE

KNOCK CONTROL SYSTEM CHECK

M1163001800100

Check the knock sensor circuit if diagnostic trouble code, No.
P0325 is shown.
Refer to GROUP 13A, Multiport Fuel Injection (MFI)

− Multiport

Fuel Injection (MFI) Diagnosis

− Diagnostic Trouble Code Pro-

cedures

− DTC P0325 : Knock Sensor Circuit

P.13A-461

.

SPARK PLUG CABLE TEST

M1163000900029

WARNING

Wear rubber gloves while performing this test.

1. Disconnect, one at a time, each of the spark plug cables

while the engine is idling to check whether the engine's
running performance changes or not.

2. If the engine performance does not change, check the

resistance of the spark plug cable, and check the spark plug
itself.

TOOL

TOOL NUMBER AND
NAME

SUPERSESSION

APPLICATION

MB991348
Test harness set

MB991348-01

Inspection of ignition
primary voltage (ignition
power transistor
connection)

MD998773
Knock sensor wrench

Tool not available

Knock sensor removal
and installation

MB991348

AKX00431

SPARK PLUG CABLE

AB