Mitsubishi Montero (2004+). Manual — part 323
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
13A-779
DIAGNOSIS
Required Special Tools:
• MB991958: Scan tool (MUT-III Sub Assembly)
• MB991824: V.C.I.
• MB991827: USB Cable
• MB991911: Main Harness B
STEP 1. Using scan tool MB991958, check data list item 77:
Accelerator Pedal Position Sensor (sub).
CAUTION
To prevent damage to scan tool MB991958, always turn the
ignition switch to the "LOCK"(OFF) position before con-
necting or disconnecting scan tool MB991958.
(1) Connect scan tool MB991958 to the data link connector.
(2) Turn the ignition switch to the "ON" position.
(3) Set scan tool MB991958 to the data reading mode for item
77, Accelerator Pedal Position Sensor (sub).
• Output voltage is between 0.905 and 1.165 volts when
foot is released from accelerator pedal.
• Output voltage is 4.035 volts or higher when accelerator
pedal is fully depressed.
(4) Turn the ignition switch to the "LOCK"(OFF) position.
Q: Is the sensor operating properly?
YES : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Use
Troubleshooting/Inspection Service Points
NO : Go to Step 2.
STEP 2. Check connector D-138 at accelerator pedal
position sensor for damage.
Q: Is the connector in good condition?
YES : Go to Step 3.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection
. Then go to Step 8.
AK302970
AB
MB991911
MB991824
MB991827
AK200945
3
4
5
1
2
8
6
7
AB
CONNECTOR: D-138
HARNESS
CONNECTOR:
COMPONENT SIDE
D-138(GR)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
13A-780
STEP 3. Check the accelerator pedal position sensor.
(1) Disconnect the accelerator pedal position sensor connector
D-138.
(2) Measure resistance between terminal No. 1 and No. 2 and
between terminal No. 7 and No. 8.
Standard value: 3.5
− 6.5 kΩ
(3) Measure resistance between terminal No. 2 and No. 3 and
between terminal No. 6 and No. 8.
(4) Move the accelerator pedal from the idle position to the
full-open position.
• Resistance value changes in accordance with the accel-
erator pedal depression smoothly.
Q: Is the resistance normal?
YES : Go to Step 4.
NO : Replace the accelerator pedal position sensor. Then
go to Step 8.
AK200945
3
4
5
1
2
8
6
7
AB
CONNECTOR: D-138
HARNESS
CONNECTOR:
COMPONENT SIDE
D-138(GR)
6 7 8
1 2 3 4 5
AK201450
ACCELERATOR PEDAL
POSITION SENSOR
SIDE CONNECTOR
AB
6 7 8
1 2 3 4 5
AK201451
ACCELERATOR PEDAL
POSITION SENSOR
SIDE CONNECTOR
AB
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
13A-781
STEP 4. Check the continuity at accelerator pedal position
sensor harness side connector D-138.
(1) Disconnect the connector D-138 and measure at the
harness side.
(2) Measure the continuity between terminal No. 7 and ground.
• Should be less than 2 ohms.
Q: Does continuity exist?
YES : Go to Step 7.
NO : Go to Step 5.
STEP 5. Check connector D-135 at PCM for damage.
Q: Is the connector in good condition?
YES : Go to Step 6.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection
. Then go to Step 8.
AK200945
3
4
5
1
2
8
6
7
AB
CONNECTOR: D-138
HARNESS
CONNECTOR:
COMPONENT SIDE
D-138(GR)
3
4
5
1
2
8
6
7
AK201455
B-138 HARNESS
CONNECTOR:
COMPONENT SIDE
AB
AK200947
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
CONNECTOR: D-135
HARNESS CONNECTOR:
COMPONENT SIDE
AB
PCM
D-135(GR)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
13A-782
STEP 6. Check for open circuit and harness damage
between accelerator pedal position sensor connector
D-138 (terminal No. 7) and PCM connector D-135 (terminal
No. 96.)
Q: Is the harness wire in good condition?
YES : Go to Step 7.
NO : Repair it. Then go to Step 8.
STEP 7. Using scan tool MB991958, check data list item 77:
Accelerator Pedal Position Sensor (sub).
CAUTION
To prevent damage to scan tool MB991958, always turn the
ignition switch to the "LOCK"(OFF) position before con-
necting or disconnecting scan tool MB991958.
(1) Connect scan tool MB991958 to the data link connector.
(2) Turn the ignition switch to the "ON" position.
(3) Set scan tool MB991958 to the data reading mode for item
77, Accelerator Pedal Position Sensor (sub).
• Output voltage is between 0.905 and 1.165 volts when
foot is released from accelerator pedal.
• Output voltage is 4.035 volts or higher when accelerator
pedal is fully depressed.
(4) Turn the ignition switch to the "LOCK"(OFF) position.
Q: Is the sensor operating properly?
YES : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Use
Troubleshooting/Inspection Service Points
NO : Replace the PCM. Then go to Step 8.
AK200945
3
4
5
1
2
8
6
7
AB
CONNECTOR: D-138
HARNESS
CONNECTOR:
COMPONENT SIDE
D-138(GR)
AK200947
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
CONNECTOR: D-135
HARNESS CONNECTOR:
COMPONENT SIDE
AB
PCM
D-135(GR)
AK302970
AB
MB991911
MB991824
MB991827
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