Mitsubishi Outlander GS45X. Manual — part 1506

DRIVESHAFT ASSEMBLY

TSB Revision

FRONT AXLE

26-27

CAUTION

• Never pull out the driveshaft assembly from the EBJ

assembly side. Otherwise, the PTJ assembly may be
damaged. Always pull out from the PTJ side with a
lever.

• Care must be taken to ensure that the oil seal of the

transaxle is not damaged by the spline part of the drive-
shaft assembly.

3. For driveshafts other than FWD-RH driveshafts, insert a

lever between the transaxle case or transfer and driveshaft
assembly, and then pull the driveshaft assembly out from the
transaxle.

CAUTION

Do not apply the vehicle weight to the wheel bearing with
the driveshaft assembly removed. If, however, the vehicle
weight shall be applied to the bearing (in order to move the
vehicle), tighten the following special tools MB991000 and
MB991017 to the specified torque 144

− 176 N⋅m (107 − 129

ft-lb).

INSTALLATION SERVICE POINTS

.

>>A<< DRIVESHAFT ASSEMBLY INSTALLATION

CAUTION

• The magnetic encoder collects metallic particles easily,

because it is magnetized. Make sure that the magnetic
encoder should not collect metallic particles. Check
that there is not any trouble prior to reassembling it.

• When installing the driveshaft, make sure that it does

not contact with the magnetic encoder (integrated with
the inner oil seal) to avoid damage.

• Care must be taken to ensure that the oil seal of the

transaxle is not damaged by the spline part of the drive-
shaft assembly.

.

AC703321AB

Transmission

PTJ assembly

Lever

AC703322 AB

MB991017

MB991000

AC703304 AB

Oil seal

Magnetic
encoder

Wheel
bearing

DRIVESHAFT ASSEMBLY

TSB Revision

FRONT AXLE

26-28

>>B<< STABILIZER LINK CONNECTION

Use a hexagon wrench to install the stabilizer link and strut
connection nut as shown in the figure.

.

>>C<< WASHER/DRIVESHAFT NUT
INSTALLATION

CAUTION

Do not apply the vehicle weight on the front wheel hub
assembly before fully tightening the driveshaft nut. Other-
wise, the wheel bearing may be broken.
1. Incorporate the driveshaft assembly washer as shown in the

illustration.

2. Use special tool MB990767 to tighten the driveshaft nuts. At

this time, tighten the nuts within the specified torque range
considering the final tightening.

Tightening torque: 144

− 176 N⋅m (107 − 129 ft-lb)

3. If the pin holes do not align with the pins, tighten the

driveshaft nut [less than 200 N

⋅m(147 ft-lb)] and find the

nearest hole then bend the cotter pin to fit it.

AC613526 AD

Stabilizer link

Strut assembly

Hexagon wrench

Stabilizer link and
strut connection nut

AC703306 AB

MB990767

Washer

DRIVESHAFT ASSEMBLY

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FRONT AXLE

26-29

DISASSEMBLY AND ASSEMBLY <2.4L ENGINE- FWD>

M1261003701716

CAUTION

As for the EBJ assembly, only the EBJ boot can be replaceable, and other parts cannot be disassem-
bled.

Required Special Tools:

• MB990810: Side Bearing Puller

• MB990890: Rear Suspension Bushing Base

• MB990930: Installer Adapter

• MB990932: Installer Adapter

• MB990934: Installer Adapter

• MB990938: Installer bar (snap-in type)

• MB991172: Inner Shaft Installer Base

• MD998369: Bearing Installer

• MD998801: Remover

ACA01310

ACA01260

3

4

2

N

1

N

8

9

10

N

N

6

N

7

<LH>

<RH>

13

14

12

11

5

1

2

8

3

12

6

7

3

9

1

2

8

10

13

14

7 <LH>

1

2

8

3

10

5

PTJ boot repair kit

PTJ repair kit <LH>

AC

EBJ boot repair kit

Grease
for PTJ

Grease
for EBJ

N

7 <LH>

Disassembly steps

>>

H

<< 1.

PTJ boot band (large)

>>

H

<< 2.

PTJ boot band (small)

3.

Circlip

<<

A

>> >>

G

<< 4.

PTJ case/Inner shaft assembly

5.

Dust cover <LH>

<<

A

>> >>

G

<< 6.

PTJ case <LH>

7.

Circlip

8.

Snap ring

>>

C

<< 9.

Spider assembly

<<

F

>>

>>

B

<< 10. PTJ boot

11. EBJ assembly
12. EBJ boot band (small)

13. EBJ boot band (large)

>>

A

<< 14. EBJ boot

Disassembly steps (Continued)

DRIVESHAFT ASSEMBLY

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FRONT AXLE

26-30

LUBRICATION POINTS

ACA02743

AB

Grease: Repair kit grease
Amount used: 120 ± 10 g (4.2 ± 0.3 oz)

The drive shaft joint uses special
grease. do not mix old and new or
different types of grease.

Grease: Repair kit grease
Amount used: 210 ± 10 g (7.4 ± 0.3 oz)
<LH>, 225 ± 10 g (7.9 ± 0.3 oz) <RH>

The drive shaft joint uses special
grease. do not mix old and new or
different types of grease.

Grease: Repair kit grease

The drive shaft joint uses special
grease. do not mix old and new or
different types of grease.

CAUTION

CAUTION

CAUTION