Mitsubishi Outlander GS45X. Manual — part 992

THROTTLE BODY ASSEMBLY

TSB Revision

MULTIPORT FUEL INJECTION (MFI) <3.0L ENGINE>

13B-901

THROTTLE BODY ASSEMBLY

REMOVAL AND INSTALLATION

M1131007702948

CAUTION

• When the throttle body assembly replacement is performed, use scan tool MB991958 to initialize

the learning value (Refer to GROUP 00, Precautions Before Service

− Initialization Procedure for

Learning Value in MFI Engine

P.00-53

).

• Never loosen the screw fixing the throttle body assembly resin cover. If the screw is loosened, the

sensor incorporated in the resin cover is misaligned and the throttle body assembly does not
work normally.

Pre-removal Operation
• Engine Coolant Draining (Refer to GROUP 14, On-vehicle

Service

− Engine Coolant Replacement

P.14-26

).

• Air Intake Hose Removal (Refer to GROUP 15, Air

Cleaner <3.0L Engine>

P.15-5

).

Post-installation Operation
• Air Intake Hose Installation (Refer to GROUP 15, Air

Cleaner <3.0L Engine>

P.15-5

).

• Engine Coolant Refilling (Refer to GROUP 14, On-vehicle

Service

− Engine Coolant Replacement

P.14-26

).

AC809028

1

3

2

5

6

N

AB

23 ± 6 N·m
17 ± 4 ft-lb

4

Removal steps

>>

B

<<

•

Initialization procedure (Installation
only)

1.

Throttle body assembly connector
connection

2.

Water hose connection

3.

Water hose connection

4.

Harness bracket

5.

Throttle body assembly

>>

A

<<

6.

Throttle body gasket

Removal steps (Continued)

THROTTLE BODY ASSEMBLY

TSB Revision

MULTIPORT FUEL INJECTION (MFI) <3.0L ENGINE>

13B-902

INSTALLATION SERVICE POINTS

.

>>A<< THROTTLE BODY GASKET INSTALLA-
TION

Fit the throttle body gasket in the intake manifold groove
securely with neither twisting nor damage given.

.

>>B<< INITIALIZATION OPERATION

Turn the ignition switch to the "ON" position and then to
"LOCK" (OFF) position and hold it for at least 10 seconds.

ENGINE CONTROL MODULE (ECM)

TSB Revision

MULTIPORT FUEL INJECTION (MFI) <3.0L ENGINE>

13B-903

ENGINE CONTROL MODULE (ECM)

REMOVAL AND INSTALLATION

M1131033802076

CAUTION

• When the ECM is replaced, do not replace the immobilizer ECU (WCM) or KOS-ECU simulta-

neously. When multiple ECUs are to be replaced, always replace only one ECU at a time and com-
plete necessary ID registration using scan tool MB991958 (Refer to GROUP 42B, Troubleshooting
− ID Code Registration Necessity Judgment Table

P.42B-15

) <Vehicle with KOS installed> (Refer to

GROUP 42C, Troubleshooting

− ID Code Registration Necessity Judgment Table

P.42C-10

) <Vehi-

cle with WCM installed>.

• After the ECM replacement, register a key code using scan tool MB991958 [Refer to GROUP 00,

Precautions before Service

− How to Perform Vehicle Identification Number (VIN) Writing

P.00-40

].

• When the ECM is replaced, save the vehicle identification number and perform the variant coding.
• After the ECM replacement, idling speed may be unstable because the MFI engine learning is not

completed. To make it stable, let the system learn the idling (Refer to GROUP 00, Precautions
before Service

− Learning Procedure for Idling in MFI Engine

P.00-54

).

Pre-removal and post-installation operation
• Air Cleaner Assembly Removal and Installation (Refer to

GROUP 15, Air Cleaner <3.0L Engine>

P.15-5

).

AC901366

1

1

2

3

4

5

6

7

4.0 ± 2.0 N·m
35 ± 17 in-lb

9.5 ± 3.5 N·m
84 ± 31 in-lb

7.5 ± 1.5 N·m
67 ± 13 in-lb

7.5 ± 1.5 N·m
67 ± 13 in-lb

N

N

N

AB

<Bolt, washer
assembled>
4.0 ± 2.0 N·m
35 ± 17 in-lb
<Bolt, flange>
5.0 ± 2.0 N·m
44 ± 17 in-lb

Removal steps

>>

B

<<

•

Initialization operation (only at
installation)

<<

A

>>

>>

A

<<

1.

Break off bolt <Vehicles for
Canada>

2.

ECM connector cover <Vehicles
for Canada>

3.

ECM connector connection

4.

ECM stay

5.

ECM bracket assembly

<<

A

>>

>>

A

<<

6.

Break off bolt <Vehicles for
Canada>

7.

ECM

Removal steps (Continued)

ENGINE CONTROL MODULE (ECM)

TSB Revision

MULTIPORT FUEL INJECTION (MFI) <3.0L ENGINE>

13B-904

REMOVAL SERVICE POINT

.

<<A>> BREAK-OFF BOLT REMOVAL <VEHICLES
FOR CANADA>

1. <When using recommended tool screw extractor set

(MB992678) or equivalent>

(1) Drill in the break-off bolt a hole deep enough for the tap to

stand.

(2) Use recommended tool screw extractor set (MB992678)

or equivalent to remove the break-off bolt.

2. <When using the flat-tipped screwdriver>

(1) Apply force towards the direction to loose the bolt by a

flat-tipped screwdriver.

(2) Remove the break-off bolt.

INSTALLATION SERVICE POINTS

.

>>A<< BREAK-OFF BOLT INSTALLATION <VEHI-
CLES FOR CANADA>

Tighten until the head of break-off bolt is broken off.

.

>>B<< INITIALIZATION OPERATION

Turn the ignition switch to the "ON" position and then to
"LOCK" (OFF) position and hold it for at least 10 seconds.

AC609908AH

Break-off bolt

MB992678 or
equivalent

AC804909

AB

Flat-tipped
screwdriver