Mitsubishi Outlander GS45X. Manual — part 1050
42A-3
LIFTGATE . . . . . . . . . . . . . . . . . . . . .
GENERAL INFORMATION. . . . . . . . . . . . .
SEALANT . . . . . . . . . . . . . . . . . . . . . . . . . .
LIFTGATE DIAGNOSIS . . . . . . . . . . . . . . .
INTRODUCTION TO LIFTGATE
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . .
LIFTGATE DIAGNOSTIC TROUBLESHOOTING
STRATEGY. . . . . . . . . . . . . . . . . . . . . . . . .
SYMPTOM CHART. . . . . . . . . . . . . . . . . . .
SYMPTOM PROCEDURES . . . . . . . . . . . .
SPECIAL TOOL . . . . . . . . . . . . . . . . . . . . .
ON-VEHICLE SERVICE . . . . . . . . . . . . . . .
LIFTGATE ALIGNMENT . . . . . . . . . . . . . . .
ADJUSTMENT OF LIFTGATE HEIGHT . . .
LIFTGATE . . . . . . . . . . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION <LIFTGATE
UPPER> . . . . . . . . . . . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION <LIFTGATE
LOWER>. . . . . . . . . . . . . . . . . . . . . . . . . . .
LIFTGATE HANDLE AND LATCH . . . . . . .
REMOVAL AND INSTALLATION <LIFTGATE
UPPER> . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSPECTION . . . . . . . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION <LIFTGATE
LOWER>. . . . . . . . . . . . . . . . . . . . . . . . . . .
SUNROOF . . . . . . . . . . . . . . . . . . . . .
SPECIFICATION(S) . . . . . . . . . . . . . . . . . .
SERVICE SPECIFICATION . . . . . . . . . . . .
SEALANT . . . . . . . . . . . . . . . . . . . . . . . . . .
GENERAL INFORMATION . . . . . . . . . . . . .
SUNROOF DIAGNOSIS . . . . . . . . . . . . . . .
TROUBLESHOOTING STRATEGY . . . . . .
DIAGNOSTIC TROUBLE CODE CHART . .
TROUBLE SYMPTOM CHART . . . . . . . . . .
DIAGNOSTIC TROUBLE CODE
PROCEDURES . . . . . . . . . . . . . . . . . . . . . .
SYMPTOM PROCEDURES . . . . . . . . . . . .
SUNROOF MOTOR ASSEMBLY TERMINAL
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . .
ON-VEHICLE SERVICE . . . . . . . . . . . . . . .
WATER TEST . . . . . . . . . . . . . . . . . . . . . . .
SUNROOF FIT ADJUSTMENT . . . . . . . . . .
SUNROOF SAFETY FUNCTION CHECK. .
SUNROOF CHECK . . . . . . . . . . . . . . . . . . .
SUNROOF TIMER FUNCTION CHECK . . .
SUNROOF LID GLASS OPERATION CURRENT
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LEARNING PROCEDURES OF THE SUNROOF
FULLY CLOSED POSITION . . . . . . . . . . . .
SUNROOF OPERATION CHECK . . . . . . . .
SUNROOF. . . . . . . . . . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .
DISASSEMBLY AND ASSEMBLY . . . . . . .
LOOSE PANEL. . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
HOOD
TSB Revision
BODY
42A-4
HOOD
HOOD DIAGNOSIS
INTRODUCTION TO HOOD DIAGNOSIS
M1421005800460
Wind noise at the hood may be caused by improper
hood adjustment.
HOOD DIAGNOSTIC TROUBLESHOOTING STRATEGY
M1421005900423
Use these steps to plan your diagnostic strategy. If
you follow them carefully, you will be sure that you
have exhausted most of the possible ways to find a
hood fault.
1. Gather information from the customer.
2. Verify that the condition described by the
customer exists.
3. Find the malfunction by following the Symptom
Chart.
4. Verify malfunction is eliminated.
SYMPTOM CHART
M1421006000456
SYMPTOM PROCEDURES
INSPECTION PROCEDURE 1: Difficult Locking and Unlocking
DIAGNOSIS
STEP 1. Check that the release cable is routed
correctly.
Q: Is the release cable routed correctly?
YES :
Go to Step 2.
NO :
Re-route the release cable. Then go to Step
4.
STEP 2. Check the engagement of the hood latch
and hood striker.
Q: Are the hood latch and hood striker engaged
correctly?
YES :
Go to Step 3.
NO :
Adjust the hood latch (Refer to
).
Then go to Step 4.
STEP 3. Check for proper lubrication of release
cable.
Q: Is the release cable properly lubricated?
YES :
Go to Step 4.
NO :
Lubricate, then go to Step 4.
STEP 4. Retest the system.
Q: Does the hood lock operate normally?
YES :
The procedure is complete.
NO :
Return to Step 1.
Symptom
Inspection procedure
Reference page
Difficult locking and unlocking
1
Uneven body clearance
2
Uneven height
3
HOOD
TSB Revision
BODY
42A-5
INSPECTION PROCEDURE 2: Uneven Body Clearance
DIAGNOSIS
STEP 1. Check the clearance around the hood.
Q: Is the clearance around the hood even?
YES :
Go to Step 2.
NO :
Adjust the hood (Refer to
). Then go
to Step 2 .
STEP 2. Retest the system.
Q: Is the clearance around the hood even?
YES :
The procedure is complete.
NO :
Return to Step 1.
INSPECTION PROCEDURE 3: Uneven Height
DIAGNOSIS
STEP 1. Check the hood damper height.
Q: Is the hood damper height proper?
YES :
Go to Step 2.
NO :
Adjust the hood damper (Refer to
).
Then go to Step 2.
STEP 2. Retest the system.
Q: Is the hood damper height proper?
YES :
The procedure is complete.
NO :
Return to Step 1.
ON-VEHICLE SERVICE
ADJUSTMENT OF CLEARANCE AROUND HOOD
M1421007200431
1. Remove the front deck garnish (Refer to GROUP 51,
Windshield Wiper
P.51-76
).
2. Loosen the hood hinge mounting bolts but do not remove
them. Move the hood hinge back/forth and left/right to align
the hood level.
3. After the adjustment, tighten the hood hinge mounting bolts
to 23
± 6 N⋅m (17 ± 5 ft-lb).
4. Install the front deck garnish (Refer to GROUP 51,
Windshield Wiper
P.51-76
).
ADJUSTMENT OF HOOD LEVEL AND HOOD
STRIKER ENGAGEMENT
M1421007300643
1. Remove the headlamp support panel cover (Refer to
GROUP 51
− Radiator Grille
P.51-9
).
2. Remove the front bumper assembly (Refer to GROUP 51
−
Front Bumper
P.51-4
).
3. Remove the headlamp support upper panel cover (Refer to
GROUP 51
− Radiator Grille
P.51-9
).
AC702804AB
Hood hinge
HOOD
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BODY
42A-6
4. Loosen the hood latch mounting bolts but do not remove
them. Move the hood latch up/down and left/right to align the
hood level and adjust the hood striker engagement.
5. After the adjustment, tighten the hood latch mounting bolts
to 9.0
± 1.0 N ⋅m (80 ± 9 in-lb).
ADJUSTMENT OF HOOD HEIGHT
M1421007400628
Turn the damper to the dimension shown in the figure to adjust
the hood height. If the hood height is still not even, turn the
damper again until the height is even. The damper height is
altered by roughly 3 mm (0.12 inch) when the damper is rotated
once.
NOTE: If a rattling noise is heard due to the vibration of the
hood when the vehicle is being driven, adjust the damper
height until the damper is seated on the hood.
AC900220
AB
Hood latch
AC900221
Section A – A
AB
A
A
Damper
20.8 mm
(0.82 inch)
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