Mitsubishi Outlander GS45X. Manual — part 904

MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS

TSB Revision

MULTIPORT FUEL INJECTION (MFI) <3.0L ENGINE>

13B-549

STEP 2. Check for leaks in evaporative emission hose A.
(1) Use a hand vacuum pump to check the hose A.
Q: Do the hose hold vacuum?

YES : Go to Step 3 .
NO : Replace the hose. Then go to Step 12 .

STEP 3. Check the evaporative emission purge solenoid
for leaks.
(1) Remove the evaporative emission purge solenoid from the

intake manifold.

(2) Connect the hose of the hand vacuum pump to the intake

manifold side nipple of the evaporative emission purge
solenoid.

(3) Use the hand vacuum pump to confirm that the evaporative

emission purge solenoid holds vacuum.

(4) Replace the O-ring of evaporative emission purge solenoid

with the new one. Apply a small amount of new engine oil to
the O-ring.

(5) Tighten the mounting bolts of evaporative emission purge

solenoid to the specified torque.

Tightening torque: 5.0

± 1.0 N⋅m

Q: Does the evaporative emission purge solenoid hold

pressure?
YES : Go to Step 4 .
NO : Replace the evaporative emission purge solenoid.

Then go to Step 12 .

AK900455AB

Hose A

AK900124AC

MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS

TSB Revision

MULTIPORT FUEL INJECTION (MFI) <3.0L ENGINE>

13B-550

STEP 4. Using scan tool MB991958, check actuator test
item 15: Evaporative emission ventilation solenoid.
(1) Remove the canister cover.
(2) Remove the evaporative emission ventilation solenoid. Do

not disconnect the connector.

(3) Connect the hose of the hand vacuum pump to the canister

side nipple of the evaporative emission ventilation solenoid.

(4) Turn the ignition switch to the "ON" position.
(5) Set scan tool MB991958 to actuator testing mode for item

15: Evaporative Emission Ventilation Solenoid.

• While the evaporative emission ventilation solenoid is

energized, operate the hand vacuum pump and confirm
that the solenoid holds vacuum.

(6) Turn the ignition switch to the "LOCK" (OFF) position.
(7) Disconnect the hand vacuum pump, and reinstall the

evaporative emission ventilation solenoid.

(8) Reinstall the canister cover.
Q: Did the evaporative emission ventilation solenoid hold

vacuum?
YES : Go to Step 5 .
NO : Replace the evaporative emission ventilation solenoid

(Refer to GROUP 17, Evaporative emission canister
and fuel tank pressure relief valve removal and
installation

P.17-87

).Then go to Step 12 .

AK704158AB

Evaporative emission
ventilation solenoid

Evaporative emission
ventilation solenoid

Intake manifold
side nipple

MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS

TSB Revision

MULTIPORT FUEL INJECTION (MFI) <3.0L ENGINE>

13B-551

STEP 5. Perform the pressure test on the evaporative
emission system.
(1) Disconnect hose B from the canister while holding the

release buttons indicated in the illustration pressed by
fingers.

(2) Plug the disconnected end of hose B.
(3) Confirm that the evaporative emission system pressure

pump (Miller number 6872A) is operating properly. Perform
the self-test as described in the pump manufacturer's
instructions.

(4) Remove the fuel cap.

(5) Connect the evaporative emission system pressure pump

(Miller number 6872A) to the fuel tank filler tube by using
fuel tank adapter (MLR-8382).

(6) Pressure test the system to determine whether any leaks

are present.
NOTE: The "Pressure test" in this procedure refers to the
I/M240 Simulation Test. The eight steps of this test are
described in the manufacturer's instructions for the evapo-
rative emission system pressure pump, Miller number
6872A.

(7) Remove the evaporative emission system pressure pump

(Miller number 6872A) and the fuel tank adapter
(MLR-8382), and reinstall the fuel cap.

(8) Connect hose C to the evaporative emission canister.
Q: Is the evaporative emission system line free of leaks?

YES : Go to Step 10 .
NO : Go to Step 6 .

AK704161

Hose B

AD

AK704159

Hose B

Plug

AD

AK704160

MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS

TSB Revision

MULTIPORT FUEL INJECTION (MFI) <3.0L ENGINE>

13B-552

STEP 6. Check for leaks in evaporative emission hoses B
and C.
(1) Use a hand vacuum pump to test each hose B and C.
Q: Do the hoses hold vacuum?

YES : Go to Step 7 .
NO : Replace any damaged hose. Then go to Step 12 .

STEP 7. Check for leaks in evaporative emission hoses D
and E.
(1) Remove the fuel tank assembly (Refer to GROUP 13C,

Fuel Tank <FWD>

P.13C-15

or Fuel Tank <AWD>

P.13C-20

).

(2) Use a hand vacuum pump to test each hose D and E.
Q: Do the hoses hold vacuum?

YES : Go to Step 8 .
NO : Replace any damaged hose. Then go to Step 12 .

AK704162

Hose B

AD

AK901209AC

Hose C

AK704166

Hose E

Hose D

AC