Mitsubishi Outlander GS45X. Manual — part 515
FUEL TANK
TSB Revision
FUEL SUPPLY
13C-15
8. Install the floor inspection lid (RH).
9. Return the floor carpet to the original condition and install
the second seat assembly (Refer to GROUP 52A, Second
Seat Assembly
FUEL TANK
REMOVAL AND INSTALLATION <FWD>
M1135001903444
<FUEL TANK>
AC703472 AB
Floor inspection lid (RH)
Pre-removal operation
• Draining Fuel
• Center Exhaust Pipe Removal (Refer to GROUP 15,
Exhaust Pipe Main Muffler
<2.4L Engine>,
• Engine Room Under Cover Rear Removal (Refer to
GROUP 51, Under Cover
Post-installation operation
• Engine Room Under Cover Rear Installation (Refer to
GROUP 51, Under Cover
• Center Exhaust Pipe Installation (Refer to GROUP 15,
Exhaust Pipe Main Muffler
<2.4L Engine>,
• Refilling Fuel
• Check for Fuel Leaks
AC703465
8
8
9
2
4
1
3
AB
5
6
7
10
13 ± 2 N·m
111 ± 22 in-lb
41 ± 10 N·m
31 ± 7 ft-lb
13 ± 2 N·m
111 ± 22 in-lb
41 ± 10 N·m
31 ± 7 ft-lb
22 ± 5 N·m
16 ± 4 ft-lb
FUEL TANK
TSB Revision
FUEL SUPPLY
13C-16
<FUEL TANK FILLER TUBE>
Fuel tank removal steps
•
Second seat assembly (Refer to
GROUP 52A, Second Seat
Assembly
<<A>>
1.
Fuel pump module connector
connection
<<A>>
2.
Fuel tank differential pressure
sensor connector connection
<<A>>
>>A<<
3.
Fuel main pipe connection
4.
Fuel filler hose connection
5.
Fuel leveling hose connection
6.
Fuel tank vapor hose A
connection
7.
Fuel tank vapor hose B
connection
8.
Parking brake rear cable clamp
connection
<<B>>
9.
Fuel tank band
<<B>>
10. Fuel tank assembly
Fuel tank removal steps
AC901678AB
20 ± 5 N·m
15 ± 3 ft-lb
20 ± 5 N·m
15 ± 3 ft-lb
20 ± 5 N·m
15 ± 3 ft-lb
20 ± 5 N·m
15 ± 3 ft-lb
4
5
6
7
11
12
13
15
14
16
Fuel tank filler tube removal
steps
4.
Fuel filler hose connection
5.
Fuel leveling hose connection
6.
Fuel tank vapor hose A
connection
7.
Fuel tank vapor hose B
connection
11. Fuel vapor tube connection
12. Fuel leveling pipe
13. Fuel leveling hose
14. Fuel tank filler tube assembly
15. Fuel cap
16. Fuel tank filler tube boots
Fuel tank filler tube removal
steps (Continued)
FUEL TANK
TSB Revision
FUEL SUPPLY
13C-17
REMOVAL SERVICE POINTS
.
<<A>> FUEL PUMP MODULE CONNECTOR/FUEL
TANK DIFFERENTIAL PRESSURE SENSOR CON-
NECTOR/FUEL MAIN PIPE DISCONNECTION
1. Remove the floor inspection lid (LH).
2. Disconnect the fuel pump module connector and fuel tank
differential pressure sensor connector.
3. Release the fuel pressure in the fuel line. [Refer to GROUP
13A, On-vehicle Service - Fuel Pump Connector
Disconnection (How to Reduce Pressurized Fuel Lines)
4. Insert a flat-tip screwdriver [6mm (0.24 inch) wide and 1mm
(0.04 inch) thick] into the retainer of the fuel main pipe.
5. Turn the flat-tip screwdriver about 90 degrees to push up the
retainer, and disconnect the fuel main pipe from the fuel
pump module.
.
AC703469 AB
Floor inspection lid (LH)
AC506219
AC703470
Fuel pump
module
connector
Fuel main pipe
Fuel tank differential
pressure sensor
connector
AB
AC703457AB
Fuel main pipe
Retainer
Fuel pump module
Flat-tip
screwdriver
AC703458AB
Retainer
Fuel main pipe
Fuel pump module
Flat-tip screwdriver
FUEL TANK
TSB Revision
FUEL SUPPLY
13C-18
<<B>> FUEL TANK BAND/FUEL TANK ASSEMBLY
REMOVAL
1. Hold the fuel tank assembly with a transaxle jack, and
remove the connecting bolts of fuel tank band and the
connecting nuts of fuel tank assembly.
2. Remove the fuel tank assembly.
INSTALLATION SERVICE POINT
.
>>A<< FUEL MAIN PIPE CONNECTION
1. Before the installation, push up the retainer of the fuel main
pipe.
2. Connect the connector of fuel main pipe to the fuel pump
module securely and push down the retainer of the
connector to lock it firmly.
3. After the installation, slightly pull the fuel main pipe to check
that it is connected securely. At this time, also check that
there is approximately 1 mm (0.04 inch) play.
AC703455AB
Fuel tank
assembly
AC703459AB
Fuel main pipe
Retainer
AC703460AB
Retainer
Fuel pump module
Fuel main pipe
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