Mitsubishi Outlander GS45X. Manual — part 1233

SEALANTS

TSB Revision

ENGINE OVERHAUL <2.4L ENGINE>

11B-7

SEALANTS

M1113000503092

NOTE: The number in square brackets shows the
genuine part number.

.

LIQUID GASKET (FIPG)

FIPG is used for some parts in the engine. It is nec-
essary to pay attention to an application amount,
application procedure and applied surface condition
for this gasket to fully achieve its purpose.
Too small amount causes leakage while too much
amount squeezes out to block or narrow water and
oil passages. Therefore, it is absolutely essential to
apply a correct amount of liquid sealant continuously
without break to eliminate leakage from joints.
FIPG used for engine parts hardens reacting with
moisture in the air, and is usually used for metal
flanges.

.

CAUTION

Reapply the FIPG with care to the followings.

1. Completely remove the old FIPG including the

residue in gaps of parts.

2. Using Mitsubishi genuine parts cleaner

(MZ100387) or equivalent, degrease the FIPG
application surface carefully.

3. According to the FIPG application proce-

dures, apply it accurately.

.

DISASSEMBLY

Parts assembled with FIPG can be easily disassem-
bled without using a special method. In some cases,
however, it is necessary to lightly tap parts with a
wooden hammer or similar tool to break sealant
between mating surfaces. Or lightly driving a smooth
and thin gasket scraper in mating surfaces is useful,
but full care must be exercised not to damage mating
surfaces. As special tool oil pan FIPG cutter
(MD998727) is set, use this tool.

.

CLEANING OF GASKET SURFACE

Completely remove all deposits from the gasket sur-
face with a gasket scraper or wire brush. Make sure
that the surface to which FIPG is applied is smooth.
The gasket surface must be free from grease and
foreign substances. Be sure to remove old FIPG that
has entered mounting holes and screw holes.

.

APPLICATION PROCEDURE

Apply FIPG in a determined diameter and continu-
ously without break. Completely enclose the periph-
ery of mounting holes. FIPG can be wiped off if it is
not hardened. Install parts in place while FIPG is still
wet. Take care not to allow FIPG to adhere to other
locations than necessary locations during installa-
tion. Do not pour oil or water on applied locations or
do not start the engine until sufficient time (approxi-
mately one hour) passes. The application procedure
of FIPG may differ depending on areas. Follow the
procedure in the body of the manual to apply FIPG.

Points of application

Specified sealant / adhesive

Drive plate bolt

Three bond 1324 or equivalent

Oil pan

Three bond 1227D,
Three bond 1217G (Mitsubishi part No. 1000A923),
Three bond 1207F (Mitsubishi part No. 1000A992),
LOCTITE 5970, LOCTITE 5900

Cylinder head cover (matching area of the
cylinder head and the timing chain case
assembly)

Three bond 1227D,
Three bond 1217G (Mitsubishi part No. 1000A923),
LOCTITE 5900

Cylinder head gasket (matching area of the
cylinder block and the cylinder head)
Timing chain case
Ladder frame
Engine coolant temperature sensor

Three bond 1324N, LOCTITE 262

Engine oil pressure switch

Three bond 1141J, Three bond 1212D, Three bond 1215

SPECIAL TOOLS

TSB Revision

ENGINE OVERHAUL <2.4L ENGINE>

11B-8

SPECIAL TOOLS

M1113000602353

Tool

Tool number
and name

Supersession

Application

MB991883
Flywheel
stopper

−

Securing of drive plate

MB991398
Spark plug
wrench

−

Removal and installation of spark
plug

MB992106
O-ring installer

−

Installation of O-ring on injector
injection nozzle side

MB991396
Oil filter wrench

−

Removal and installation of oil
filter

MD998727
Oil pan FIPG
cutter

MD998727-01

Removal of oil pan

MB991448
Bushing
remover and
installer base

MB991448-01

Press fit of front oil seal

MD998735
Valve spring
compressor

MD998735-01

Compression of valve spring

MB992089
Retainer holder
C

MB992089-01

MB991883

B992106

B991396

D998727

SPECIAL TOOLS

TSB Revision

ENGINE OVERHAUL <2.4L ENGINE>

11B-9

MB992085
Valve stem seal
pliers

−

Extraction of valve stem seal

MD998737
Valve stem seal
installer

MD998737-01

Installation of valve stem seal

MD998780
Piston pin
setting tool

MIT216941

Extraction and press fit of piston
pin

MB991659
Guide D

−

MB991614
Angle gauge

General service tool

Installation of crankshaft bearing
cap bolt and installation of
balancer shaft module bolt

MD998718
Rear oil seal
installer

MD998718-01

Press fit of rear oil seal

Tool

Tool number
and name

Supersession

Application

MB991614

GENERATOR AND IGNITION SYSTEM

TSB Revision

ENGINE OVERHAUL <2.4L ENGINE>

11B-10

GENERATOR AND IGNITION SYSTEM

REMOVAL AND INSTALLATION

M1113001002280

AK600613AJ

1

2

44 ± 10 N·m
32 ± 7 ft-lb

210 N·m
155 ft-lb

22 ± 4 N·m
17 ± 2 ft-lb

25 ± 5 N·m
18 ± 3 ft-lb

10 ± 2 N·m
89 ± 17 in-lb

3

6

7

8

9

10

48 ± 7 N·m
36 ± 4 ft-lb

26 ± 3 N·m
19 ± 2 ft-lb

44 ± 8 N·m
32 ± 5 ft-lb

5

4

44 ± 10 N·m
32 ± 7 ft-lb

48 ± 7 N·m
36 ± 4 ft-lb

Removal steps

1. Idler pulley
2. Idler pulley

>>C<<

3. Generator

>>C<<

4. Power steering pump bracket
5. Auto tensioner

<<A>> >>B<<

6. Crankshaft pulley center bolt

>>B<<

7. Crankshaft pulley washer

>>B<<

8. Crankshaft pulley
9. Ignition coil

<<B>> >>A<<

10. Spark plug

Removal steps (Continued)