Mitsubishi Outlander GS45X. Manual — part 473

CRANKSHAFT PULLEY

TSB Revision

ENGINE MECHANICAL <2.4L ENGINE>

11A-23

<<C>> CRANKSHAFT PULLEY CENTER
BOLT/CRANKSHAFT PULLEY
WASHER/CRANKSHAFT PULLEY REMOVAL

1. Hold the crankshaft pulley with special tools MB990767 and

MD998719.

2. Loosen the crankshaft pulley center bolt and remove the

crankshaft pulley center bolt, crankshaft pulley washer and
crankshaft pulley.

INSTALLATION SERVICE POINTS

.

>>A<< CRANKSHAFT PULLEY/CRANKSHAFT
PULLEY WASHER/CRANKSHAFT PULLEY CEN-
TER BOLT INSTALLATION

1. Wipe off the dirt on the crankshaft and the crankshaft pulley

as shown in the figure using a rag.

2. Wipe off the dirt on the crankshaft sprocket, the crankshaft

and the crankshaft pulley as shown in the figure using a rag,
and then degrease them.
NOTE: Degrease them to prevent drop in the friction coeffi-
cient of the pressed area, which is caused by oil adhesion.

3. Install the crankshaft pulley.
4. Wipe off the dirt on the crankshaft pulley washer and the

crankshaft pulley center bolt as shown in the figure using a
rag.

5. Apply an adequate and minimum amount of engine oil to the

threads of the crankshaft pulley center bolt and the lower
area of the flange.

6. Hold the crankshaft pulley with special tools MB990767 and

MD998719 in the same manner as removal.

7. Tighten the crankshaft pulley center bolt to the specified

torque.

Tightening torque: 210 N

⋅m (155 ft-lb)

.

AC506738

AC

MB990767

MD998719

Crankshaft pulley

AC606441

AB

: Wipe clean with a rag.
: Wipe clean with a rag and degrease.
: Apply a small amount of engine oil.

Crankshaft
pulley center bolt

Crankshaft
pulley washer

Crankshaft
pulley

Crankshaft

Crankshaft
sprocket

Engine front

AC506738

AC

MB990767

MD998719

Crankshaft pulley

CRANKSHAFT PULLEY

TSB Revision

ENGINE MECHANICAL <2.4L ENGINE>

11A-24

>>B<< DRIVE BELT INSTALLATION

CAUTION

• To reuse the drive belt, install it by aligning the arrow

mark on the backside of belt marked at the removal
with the rotating direction.

• Check that the notches of the notched pulley and the

notches of the drive belt are fit correctly.

• Check that the drive belt is installed in the center of the

flat surface of the flat pulley.

1. Install the drive belt to each pulley as shown in the figure.

AC704717AG

Drive belt

Notched pulley

Flat pulley

AC706598

AC

Generator
pulley

Idler
pulley

Idler pulley

Crankshaft
pulley

Power steering
oil pump pulley

Drive belt

Auto-tensioner

A/C compressor
pulley

Water pump
pulley

CRANKSHAFT PULLEY

TSB Revision

ENGINE MECHANICAL <2.4L ENGINE>

11A-25

WARNING

Always work from above when releasing the tension
of the auto-tensioner. When you try to gain access
from underneath the vehicle, you will experience diffi-
culty, thus causing the tool to be dropped off.

CAUTION

To work at the optimum angle, you must choose a most
suitable box-type wrench is applied to the special tool.

WARNING

Be sure to set the box-type wrench and the special
tool MB992278 to the hexagonal parts securely to pre-
vent the tool from falling off because the tension of
the auto-tensioner is high.

2. Install special tool MB992278 and a box-type wrench at the

optimum angle.

3. Rotate the auto-tensioner counterclockwise and remove the

L-shaped hexagon wrench fixing the auto-tensioner.

4. Apply tension to the drive belt while slowly turning the

auto-tensioner clockwise.

AC804028

AI

Auto-tensioner

MB992278

Box-type
wrench

AC511067

AC

Auto-tensioner

Pulley bolt

L-shaped
hexagon
wrench

CAMSHAFT

TSB Revision

ENGINE MECHANICAL <2.4L ENGINE>

11A-26

CAMSHAFT

REMOVAL AND INSTALLATION

M1112007801501

Pre-removal Operation
• Engine Room Under Cover Front A, B and Engine Room

Side Cover (RH) Removal (Refer to GROUP 51, Under

Cover

P.51-23

).

• Air Cleaner Assembly Removal (Refer to GROUP 15, Air

Cleaner

P.15-4

).

• Strut Tower Bar Removal (Refer to GROUP 42A, Strut

Tower Bar

P.42A-12

).

Post-installation Operation
• Strut Tower Bar Installation (Refer to GROUP 42A, Strut

Tower Bar

P.42A-12

).

• Air Cleaner Assembly Installation (Refer to GROUP 15,

Air Cleaner

P.15-4

).

• Engine Room Under Cover Front A, B and Engine Room

Side Cover (RH) Installation (Refer to GROUP 51, Under

Cover

P.51-23

).

AC900006

2

19

14

13

10

16

4

3

AC

5

15

25

18

8

1

11

12

20

21

22

24

23

27

26

N

28

N

7

9

17

6

N

Apply engine oil to all
moving parts before
installation.

(Engine oil)

(Engine oil)

AC607720

Engine oil

Camshaft
sprocket bolt

16, 24

15, 23

59 ± 5 N·m
44 ± 3 ft-lb

3.0 ± 0.5 N·m
27 ± 4 in-lb

3.0 ± 1.0 N·m
27 ± 8 in-lb

→

5.5 ± 0.5 N·m
49 ± 4 in-lb

12 ± 1 N·m
107 ± 8 in-lb

17 ± 3 N·m
13 ± 2 ft-lb

→

30 ± 2 N·m
22 ± 1 ft-lb

10 ± 2 N·m
89 ± 17 in-lb

10 ± 2 N·m
89 ± 17 in-lb

13 ± 1 N·m
115 ± 9 in-lb

12 ± 1 N·m
107 ± 8 in-lb