Mitsubishi Outlander GS45X. Manual — part 1654
GENERAL SPECIFICATIONS
TSB Revision
CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL
23B-5
SECTIONAL VIEW <TRANSFER>
GENERAL SPECIFICATIONS
M1233201000481
AK502599
Item
Specification
Transaxle model
F1CJA
W1CJA
Torque converter
Type
3-element, 1-stage, 2-phase
Stall torque ratio 1.83
Lock-up
Present
Transaxle type
Forward automatic continuously variable (steel belt-driven), reverse
1 speed
Pulley ratio
Forward
2.349
− 0.394
Reverse
1.750
Final gear ratio
6.466
Transfer type
Center differential type full-time 4WD
Transfer gear ratio
0.425
SERVICE SPECIFICATIONS
TSB Revision
CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL
23B-6
SERVICE SPECIFICATIONS
M1233202000398
FASTENER TIGHTENING SPECIFICATIONS
M1233205000654
TRANSAXLE
Item
Standard value mm (in)
Reverse brake clearance
1.2
− 1.5 (0.05 − 0.06)
Total end play
0.25
− 0.55 (0.010 − 0.022)
Differential preload
0.17
− 0.23 (0.007 − 0.009)
Reduction gear preload
0.11
− 0.17 (0.004 − 0.006)
Mounting bore diameter of reduction
gear bearing outer race
Converter housing side
φ61.949 − 61.979
(
φ2.4389 − 2.4401)
Transaxle case side
Mounting bore diameter of differential
side bearing outer race
Converter housing side <F1CJA>
φ67.949 − 67.979
(
φ2.6752 − 2.6763)
Converter housing side <W1CJA>
φ84.941 − 84.976
(
φ3.3441 − 3.3455)
Transaxle case side
φ67.949 − 67.979
(
φ2.6752 − 2.6763)
Mounting bore diameter of reduction
gear bearing inner race
Converter housing side
φ30.008 − 30.029
(
φ1.1814 − 1.1822)
Transaxle case side
Mounting bore diameter of differential
side bearing inner race
Converter housing side <F1CJA>
φ40.026 − 40.051
(
φ1.5758 − 1.5768)
Converter housing side <W1CJA>
φ60.032 − 60.078
(
φ2.3635 − 2.3653)
Transaxle case side
φ40.026 − 40.051
(
φ1.5758 − 1.5768)
Item
N
⋅m
Detent spring mounting bolt
6.9 (61 in-lb)
Plug
7.5 (66 in-lb)
Clip mounting bolt
5.9 (52 in-lb)
Oil pump mounting bolt (M8 x 1.25 x 70 mm)
19 (14 ft-lb)
Oil pump mounting bolt (M8 x 1.25 x 36 mm)
28 (21 ft-lb)
Control valve assembly mounting bolt
7.9 (70 in-lb)
Manual lever mounting bolt
22.1 (16 ft-lb)
Bracket mounting bolt
7.9 (70 in-lb)
Oil strainer mounting bolt
7.9 (70 in-lb)
Oil pan mounting bolt
7.9 (70 in-lb)
Drain plug
34.3 (25 ft-lb)
Oil guide mounting bolt
5.9 (52 in-lb)
Bracket mounting bolt
26 (19 ft-lb)
Baffle plate mounting bolt
26 (19 ft-lb)
Oil pump cover mounting bolt
26 (19 ft-lb)
SNAP RING, NEEDLE BEARING AND SHIM FOR ADJUSTMENT
TSB Revision
CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL
23B-7
TRANSFER
SNAP RING, NEEDLE BEARING AND SHIM
FOR ADJUSTMENT
M1233204000413
Snap rings (For adjustment of reverse brake)
Needle bearings (For adjustment of total end play)
Chain cover mounting nut
5.9 (52 in-lb)
Converter housing mounting bolt
45 (33 ft-lb)
Shift lever mounting bolt
17.2 (13 ft-lb)
Inhibitor switch mounting bolt
5.5 (49 in-lb)
Primary pulley speed sensor mounting bolt
5.9 (52 in-lb)
Secondary pulley speed sensor mounting bolt
5.9 (52 in-lb)
CVT fluid cooler mounting bolt
4.2 (37 in-lb)
Plug
7.5 (66 in-lb)
Control cable bracket mounting bolt
25
± 4 (18 ± 2 ft-lb)
Oil filler tube mounting bolt
8.5
± 3.5 (75 ± 31 in-lb)
Harness bracket mounting bolt
25
± 4 (18 ± 2 ft-lb)
FR roll stopper bracket mounting bolt
90
± 10 (66 ± 7 ft-lb)
RR roll stopper bracket mounting bolt
90
± 10 (66 ± 7 ft-lb)
Reduction gear nut
250 (184 ft-lb)
Final gear mounting bolt
130 (96 ft-lb)
Item
N
⋅m
Item
N
⋅m
Transfer mounting bolt
68
± 9 (50 ± 7 ft-lb)
Cover mounting bolt
12
± 2 (106 ± 18 in-lb)
Thickness mm (in)
Identification
Thickness mm (in)
Identification
2.2 (0.09)
−
2.8 (0.11)
−
2.4 (0.09)
−
3.0 (0.12)
−
2.6 (0.10)
−
Thickness mm (in)
Identification
Thickness mm (in)
Identification
3.58 (0.141)
−
4.26 (0.168)
−
3.75 (0.148)
−
4.43 (0.174)
−
3.92 (0.154)
−
4.60 (0.181)
−
4.09 (0.161)
−
4.77 (0.188)
−
SNAP RING, NEEDLE BEARING AND SHIM FOR ADJUSTMENT
TSB Revision
CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL
23B-8
Adjusting shims (For adjustment of differential preload) <F1CJA>
Adjusting shims (For adjustment of differential preload) <W1CJA>
Thickness mm (in)
Identification
Thickness mm (in)
Identification
0.40 (0.016)
−
0.96 (0.038)
−
0.44 (0.017)
−
1.00 (0.039)
−
0.48 (0.019)
−
1.04 (0.041)
−
0.52 (0.021)
−
1.08 (0.043)
−
0.56 (0.022)
−
1.12 (0.044)
−
0.60 (0.023)
−
1.16 (0.046)
−
0.64 (0.025)
−
1.20 (0.047)
−
0.68 (0.027)
−
1.24 (0.049)
−
0.72 (0.028)
−
1.28 (0.050)
−
0.76 (0.030)
−
1.32 (0.052)
−
Thickness mm (in)
Identification
Thickness mm (in)
Identification
0.24 (0.009)
−
0.80 (0.032)
−
0.28 (0.011)
−
0.84 (0.033)
−
0.32 (0.013)
−
0.88 (0.035)
−
0.36 (0.014)
−
0.92 (0.036)
−
0.40 (0.016)
−
0.96 (0.038)
−
0.44 (0.017)
−
1.00 (0.039)
−
0.48 (0.019)
−
1.04 (0.041)
−
0.52 (0.021)
−
1.08 (0.043)
−
0.56 (0.022)
−
1.12 (0.044)
−
0.60 (0.024)
−
1.16 (0.046)
−
0.64 (0.025)
−
1.20 (0.047)
−
0.68 (0.027)
−
1.24 (0.049)
−
0.72 (0.028)
−
1.28 (0.050)
−
0.76 (0.030)
−
1.32 (0.052)
−
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