Mitsubishi Outlander GS45X. Manual — part 1056

WINDOW GLASS

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BODY

42A-27

LIFTGATE WINDOW GLASS

REMOVAL AND INSTALLATION

M1422003700891

Pre-removal and post-installation operation
• Rear wiper blade and arm assembly removal and installa-

tion (Refer to GROUP 51, Rear Wiper and Washer

P.51-102

).

• Liftgate spoiler assembly removal and installation (Refer

to GROUP 51, Liftgate Spoiler

P.51-24

).

• Liftgate trim removal and installation (Refer to GROUP

52A, Liftgate Trim

P.52A-14

).

AC506200

N

N

N

1

4

N

2

N

5

N

2

N

5

6

3

AB

AC507084

AC506515

AC506516

AC506517

AC506518

AC

1

4

15
(0.59)

12
(0.47)

15
(0.59)

12
(0.47)

15
(0.59)

12 (0.47)

5

A

A

B

B

1

1

6

C

C

Section A – A

Section B – B

Section C – C

Seal line

Seal line center

Seal line center

Seal line center

Apply the primer and adhesive along the fictitious lines
(seal line) between each of the marks

Ceramic line

Adhesive: 3M™ AAD Part No. 8609 Super Fast Urethane and 3M™ AAD Part No. 8608 Super Fast Urethane Primer
or equivalent

Mark

Primer

Primer

Unit: mm (in)

Primer

Removal steps

•

Harness connector

<<

A

>>

>>

B

<<

1.

Liftgate window glass

>>

A

<<

2.

Fastener

>>

A

<<

3.

Glass stopper

>>

A

<<

4.

Liftgate dam upper

>>

A

<<

5.

Liftgate dam side

>>

A

<<

6.

Liftgate dam lower

Removal steps (Continued)

WINDOW GLASS

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42A-28

REMOVAL SERVICE POINT

.

<<A>> LIFTGATE WINDOW GLASS REMOVAL

Remove the liftgate window glass by the same procedures as
for the windshield glass (Refer to

P.42A-17

).

NOTE: Use a piano wire to remove the liftgate window glass.

INSTALLATION SERVICE POINTS

.

>>A<< LIFTGATE DAM LOWER/LIFTGATE DAM
SIDE/LIFTGATE DAM UPPER/GLASS STOP-
PER/FASTENER INSTALLATION

1. As shown in the figure, divide the liftgate dam lower into

three pieces.

• Liftgate dam lower center [725 mm (28.5 inches)]

• Liftgate dam lower side (LH, RH) [471 mm (18.5 inches)]

2. By referring to the illustration, cut the end of the liftgate dam

lower (liftgate dam lower center, liftgate dam lower side) and
liftgate dam side.

3. Cut both ends of the liftgate dam lower center to 67

°.

4. Cut both ends of the liftgate dam lower side (LH) to 30

° and

67

°.

AC707890AB

471 mm (18.5 in)

471 mm (18.5 in)

725 mm (28.5 in)

Liftgate dam lower

Liftgate dam lower side

Liftgate dam lower center

AC709461AB

30˚

0˚

90˚

62˚

67˚

AC707891AB

67˚

67˚

Liftgate dam lower center

AC707892AB

30˚

67˚

Liftgate dam lower side (LH)

WINDOW GLASS

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42A-29

5. Cut both ends of the liftgate dam lower side (RH) to 67

° and

30

°.

6. Cut one side of the liftgate dam side (LH) end to 62

°.

7. Cut one side of the liftgate dam side (RH) end to 62

°.

CAUTION

• When adhering the liftgate dam lower center and the

liftgate dam lower side, always use the adhesive of
specified brand name (otherwise, a blushing occurs to
the liftgate dam lower center and the liftgate dam lower
side).

• When adhering, do not move the adhered objects for

approximately 5 seconds.

• Do not apply excessive amount of adhesive to the

application area (if excessive amount is applied, it
takes longer for the adhesive to be hardened).

• Ensure that there is no level difference at the adhesion

area.

• Ensure that the adhesive does not extrude on the adhe-

sion area surface.

8. To both ends of the liftgate dam lower center, adhere the

liftgate dam lower side (LH, RH) according to the procedure
below.
NOTE: When the liftgate dam lower center and the liftgate
dam lower side (LH, RH) are attached together, the liftgate
dam lower is complete.

(1) To the 67

°-end of the liftgate dam lower center and the

67

°-end of the liftgate dam lower side, apply the

adhesive.

AC707893AB

30˚

67˚

Liftgate dam lower side (RH)

AC707894AB

62˚

Liftgate dam side (LH)

AC707895AB

62˚

Liftgate dam side (RH)

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42A-30

NOTE: When applying the adhesive to the adhesion sur-
faces of the liftgate dam lower center and the liftgate dam
lower side (LH, RH), the task becomes easier if a tooth
pick is used.

(2) Attach the 67

°-end of the liftgate dam lower center with

the 67

°-end of the liftgate dam lower side.

CAUTION

• When adhering the liftgate dam lower and the liftgate

dam side, always use the adhesive of specified brand
name (otherwise, a blushing occurs to the liftgate dam
lower and the liftgate dam side).

• When adhering, do not move the adhered objects for

approximately 5 seconds.

• Do not apply excessive amount of adhesive to the

application area (if excessive amount is applied, it
takes longer for the adhesive to be hardened).

• Ensure that there is no level difference at the adhesion

area.

• Ensure that the adhesive does not extrude on the adhe-

sion area surface.

9. To both ends of the liftgate dam lower, adhere the liftgate

dam side (LH, RH) according to the procedure below.

(1) Apply the adhesive only to the lip of the liftgate dam lower

30

°-end.

NOTE: When applying the adhesive to the adhesion sur-
faces of the liftgate dam lower and the liftgate dam side
(LH, RH), the task becomes easier if a tooth pick is used.

(2) Attach together the lip of liftgate dam lower 30

°-end with

the lip of liftgate dam side 62

°-end (ensure that there is

no level difference at the lip adhesion area).

AC707896AB

Liftgate dam lower
center or liftgate
dam lower side

Toothpick

Adhesive plane

AC707897AB

67˚

67˚

Liftgate dam lower side

Liftgate dam lower center

Adhesive part

AC707898AB

Liftgate dam lower

Toothpick

Adhesive plane

Lip part

AC707899 AB

62˚

30˚

Liftgate dam lower

Liftgate dam side

Lip part

Adhesive part