Mitsubishi Outlander GS45X. Manual — part 1755

TRANSAXLE

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AUTOMATIC TRANSAXLE OVERHAUL

23D-27

18.Remove stud bolts from the transaxle case.

19.Remove the cooler tube (IN) from the side cover.

20.Remove the cooler tube (OUT) from the side cover.

CAUTION

Be careful not to break the terminal body.
21.Remove the snap ring from the terminal body and push the

terminal body into the transaxle case.

AK603232

AK603233

AK603234

AK603235

TRANSAXLE

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AUTOMATIC TRANSAXLE OVERHAUL

23D-28

22.Remove the control valve cover from the transaxle case.

23.Remove the control valve cover gasket from the transaxle

case.

CAUTION

• Mounting bolt A is a hexagon head bolt.
• Mounting bolt B is a hexagon socket head bolt.

24.Remove control valve assembly mounting bolts A and B.

CAUTION

Remove the control valve assembly by pulling it straight.
25.Remove the control valve assembly from the transaxle

case.

No. of bolts

16

AK603236

AK603237

Bolt code

A

B

Shank length
mm (in)

71.5 (2.82)

58.0 (2.28)

No. of bolts

5

4

AK603238 AC

A

A

A

B

B

A

A

B

B

AK603239

TRANSAXLE

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AUTOMATIC TRANSAXLE OVERHAUL

23D-29

CAUTION

Be careful not to drop the manual valve.
26.Remove the manual valve from the control valve.

27.Remove the oil temperature sensor and bracket from the

control valve.

28.Remove the bracket from the oil temperature sensor.

29.Remove the terminal assembly from the control valve.

30.Remove the detent spring.

AK603240

AK603241

Oil temperature

sensor

Bracket

AE

AK603242AD

Terminal
assembly

AK603243

TRANSAXLE

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AUTOMATIC TRANSAXLE OVERHAUL

23D-30

31.Remove lip seals from the transaxle case.

CAUTION

Do not damage the manual shaft oil seal mounting surface
of the transaxle case when removing the manual shaft oil
seal.
32.Using a flat-head screwdriver or equivalent, remove the

manual shaft oil seal from the transaxle case.

33.Remove the transmission fluid adjusting bolt from the

transaxle case.

34.Remove the O-ring from the ATF adjusting bolt.

CAUTION

Mounting bolts are Torx E20 bolts.
35.Remove converter housing mounting bolts.

AK603244

AK603245

AK603246

No. of bolts

19

AK603247