Mitsubishi Outlander GS45X. Manual — part 1209

MAINTENANCE SERVICE

TSB Revision

GENERAL

00-79

5. Check that the transmission fluid level is within the "H" area

on the oil level gauge. If the fluid level is low, add the
transmission fluid to the "H" level.

Transmission fluid: DIA QUEEN CVTF-J1

NOTE: When the transmission fluid level is low, the oil pump
sucks air together with the transmission fluid, and produces
air bubbles in the hydraulic circuit. The air bubbles in the
hydraulic circuit decreases the hydraulic pressure, causing
the delayed gearshift or slippage of the belt, clutch, and
brake. When the transmission fluid level is too high, the fluid
is stirred by the gear and foams up, and the problems similar
to those when the transmission fluid level is low will occur. In
either case, air bubbles cause the overheat and oxidation of
the transmission fluid, which prevents normal operation of
the valve, clutch, and brake. Beside, when the transmission
fluid is foamy, it flows out of the transaxle vent hole. This
may be taken as the fluid leakage by mistake.

6. Insert the oil level gauge securely.

CHANGE

If you have a transmission fluid (CVT fluid) changer, use this
changer to replace the transmission fluid. If you do not have a
transmission fluid changer, replace the transmission fluid by the
following procedure.

.

<2.4 L ENGINE>

1. Remove the drain plug on the bottom of the transaxle case

to drain the transmission fluid.

Draining amount: Approximately 5.5 dm

3

(5.81 qt)

2. Install the drain plug with a new gasket to the transaxle

case, and tighten it to the specified torque.

Tightening torque: 34

± 2 N⋅m (25 ± 1 ft-lb)

CAUTION

If the transaxle case becomes full before filling 5.5 dm

3

(5.81 qt) of transmission fluid, stop filling the transmission
fluid.
3. Fill in the new transmission fluid through the oil filler tube.

Filling amount: Approximately 5.5 dm

3

(5.81 qt)

Transmission fluid: DIA QUEEN CVTF-J1

4. Start up the engine and let it idle for 1 to 2 minutes.
5. Move the selector lever to every position, and then move it

to the P or N range.

6. Stop the engine and perform the above steps 1 to 5 again.
7. Stop the engine, and discharge a small amount of

transmission fluid to check for fouling. If fouling is found,
repeat steps 1 to 5 until clean transmission fluid comes out.

AC805082

AC506482

AB

MAINTENANCE SERVICE

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GENERAL

00-80

8. Drive the vehicle until the transmission fluid is warmed up to

the normal operating temperature 70

− 80°C (158 − 176°F),

and check the transmission fluid level. It must be within the
"H" area on the oil level gauge.
NOTE: The "C" level is for reference only. Use the "H" level
as the criteria.
NOTE: Use scan tool to measure the transmission fluid tem-
perature.
NOTE:

When a certain amount of time is required to warm

up the transmission fluid to the normal operating tempera-
ture 70

−

80

°

C (158

−

176

°

F), check the oil level referring to

the characteristics chart.

9. Adjust the transmission fluid level to the specified level.

Refill the transmission fluid when the fluid level is low, and
drain the transmission fluid through the drain plug when the
fluid level is high.

10.Securely insert the oil level gauge into the oil filler tube.
11.TCM records the deterioration level of the transmission fluid.

After replacing the transmission fluid with new one, use scan
tool to reset the deterioration level recorded in TCM.

.

<3.0 L ENGINE>

If you have a transmission fluid changer, use this changer to
replace the transmission fluid. If you do not have a transmis-
sion fluid changer, replace the transmission fluid by the follow-
ing procedure.
1. Disconnect the hose shown in the illustration which

connects the transaxle and the oil cooler (inside the
radiator). Place a container under the hose to collect the
discharge.

CAUTION

The engine should be stopped within one minute after it is
started. If all the transmission fluid has drained out before
then, the engine should be stopped at that point.
2. Start the engine and let the transmission fluid drain out.

(Running conditions: "N" range with engine idling)

Approximately 3.5 dm

3

(3.7 quarts) of transmission

fluid should be removed.

3. Remove the drain plug from the bottom of the transaxle case

to drain the transmission fluid.

Approximately 2.0 dm

3

(2.1 quarts) of transmission

fluid should be removed.

4. Install the drain plug with a new gasket, and tighten it to the

specified torque.

Tightening torque: 7.4

± 2.4 N⋅m (65 ± 21 in-lb)

AC805082

AC508088

HOT

AB

40 (104)

60 (140)

80 (176)

-30 (-1.2)

-20 (-0.8)

-10 (-0.4)

0 (0)

10 (0.4)

Fluid temperature ˚C (˚F)

Dipstick

Fluid level mm (in)

AC607757AB

Transmission fluid cooler

AC607758 AB

Drive shaft

MAINTENANCE SERVICE

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GENERAL

00-81

CAUTION

Stop pouring if the full volume of transmission fluid cannot
be added.
5. Add new transmission fluid (DIA QUEEN ATF- J3) through

the oil filter tube.

Approximately 5.5 dm

3

(5.8 quarts) of transmission

fluid should be added.

6. Repeat the procedure in Step 2. (to pump out the rest of the

contaminated transmission fluid)

7. Add new transmission fluid (DIA QUEEN ATF- J3) through

the oil filter tube.

Approximately 3.5 dm

3

(3.7 quarts) of transmission

fluid should be added.

NOTE: Check for contamination or a burnt odor. If the trans-
mission fluid is still contaminated or burnt, repeat Steps 6
and 7 before proceeding to Step 8.

8. Reconnect the hose which was disconnected in step 1

above, and firmly insert the dipstick.

9. Start the engine and run it at idle for one to two minutes.
10.Move the selector lever through all positions, and then move

it to the "N" position.

11.Check that the transmission fluid level is at the "C" mark on

the dipstick. If the level is less than this, add transmission
fluid.

12.Drive the vehicle until the transmission fluid temperature

rises to the normal operating temperature [70

− 80°C (158 −

176

°F)], and then check the transmission fluid level again.

The transmission fluid level must be at the "H" mark.
NOTE: The transmission fluid temperature is measured with
scan tool MB991958 (M.U.T.-III sub assembly).
NOTE: The "C" level is for reference only; the "H" level
should be regarded as the standard level.
NOTE: If it takes some amount of time until the transmission
fluid reaches its normal operating temperature [70

−

80

°

C

(158

−

176

°

F)], check the transmission fluid level by refer-

ring to the left diagram.

13.When the transmission fluid is less than the specified level,

add transmission fluid.
When the transmission fluid is greater than the specified
level, drain the excess fluid through the drain plug to adjust
the transmission fluid to the specified level.

14.Firmly insert the dipstick into the oil filler tube.

AC607757AB

Transmission fluid cooler

AC802317

<Top side view>

<Back side view>

AC

AC607745

Fluid level [mm]

40

60

80

– 20

– 10

0

10

20

Fluid temperature [ ˚C ]

AB

H

Dipstick

MAINTENANCE SERVICE

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GENERAL

00-82

13. TRANSFER OIL (CHECK OIL LEVEL AND
CONDITION/CHANGE)

M1001003000275

1. Remove the filler plug and gasket.
2. Check that the oil level is just below the lower edge of the

filler plug hole.

3. Check that the oil is not excessively foul and has moderate

viscosity.

4. Install the filler plug and new gasket, then tighten them to

the specified torque.

Tightening torque: 32

± 2 N⋅m (24 ± 1 ft-lb)

CHANGE

.

<2.4L ENGINE>

1. Remove the drain plug and gasket, and gasket to drain the

transfer oil.

2. Install the drain plug and new gasket, and new gasket, then

tighten them to the specified torque.

Tightening torque: 32

± 2 N⋅m (24 ± 1 ft-lb)

3. Remove the filler plug and gasket, then fill the oil up to the

lower edge of the filler plug hole.

Brand name: Hypoid gear oil API classification GL-5

SAE 90

Filling amount: 0.54 dm

3

(0.57 qt)

4. Install the filler plug and new gasket, then tighten them to

the specified torque.

Tightening torque: 32

± 2 N⋅m (24 ± 1 ft-lb)

.

AC506489

AB

Filler plug

Drain plug

AC700330AG

Gasket

Transfer oil

Filler plug hole

Filler plug

AC506489

AB

Filler plug

Drain plug

AC700330AG

Gasket

Transfer oil

Filler plug hole

Filler plug