Mitsubishi Outlander GS45X. Manual — part 1741
ON-VEHICLE SERVICE
TSB Revision
AUTOMATIC TRANSAXLE
23C-269
TRANSMISSION RANGE SWITCH CHECK
M1231021600269
TRANSMISSION RANGE SWITCH AND CONTROL
CABLE ADJUSTMENT
M1231021700192
1. Set the selector lever to the "N" position.
2. Loosen the control cable to the manual control lever
adjusting nut to free the cable and lever.
3. Set the manual control lever to the neutral position.
Transmissio
n range
Terminal connection of
tester
Specified
condition
P
3
− 2, 7 − 10
Less than 2 ohms.
R
3
− 9
N
3
− 8, 7 − 10
D
3
− 5
AC607760
AB
AC607760
Transaxle control cable
Adjusting nut
AC607761
2
2
1
1
7
7
3
3
8
8
5
5
4
4
9
9
6
6
10
10
R
P
D
N
AB
AC607760
AB
AC607760
Transaxle control cable
Adjusting nut
ON-VEHICLE SERVICE
TSB Revision
AUTOMATIC TRANSAXLE
23C-270
4. Align the hole at the end of the manual control lever and the
hole in the Transmission range switch body flange (section
A
− A).
NOTE: Insert a
φ
5 bar into the aligned holes in the Transmis-
sion range switch body flange and on the tip of the manual
control lever to position the Transmission range switch body.
5. Tighten the transaxle control cable using the adjusting nut
with the specified torque.
Tightening torque: 9.5
± 3.5 N⋅m (84 ± 30 in-lb)
6. Check that the selector lever is in the N position.
7. Check that each position of the manual control lever
matches each position of the selector lever using M.U.T.-III
MB991958 (M.U.T.-III sub assembly).
AC607762AC
Manual
control lever
Inhibitor switch
body
Manual
control lever
Flange hole
End hole
Section A - A
A
A
AC607760
AB
AC607760
Transaxle control cable
Adjusting nut
ON-VEHICLE SERVICE
TSB Revision
AUTOMATIC TRANSAXLE
23C-271
TRANSFER OIL LEVEL CHECK
M1231001100552
1. Remove the filler plug and gasket.
2. Check that the oil level is in between the upper limit (bottom
of the filler plug hole) and the lower limit as shown.
3. Check that the oil is not excessively foul and has moderate
viscosity.
4. If the oil level is not in between the upper limit and the lower
limit, refill the specified gear oil to the bottom of the oil filler
plug hole.
Brand name: Hypoid gear oil API classification GL-5
SAE80
5. Install the filler plug and new gasket, then tighten them to
the specified torque.
Tightening torque : 32
± 2 N⋅m (24 ± 1 ft-lb)
AC607764AC
Filler plug
<ELECTRONIC CONTROL 4WD>
Drain plug
Front exhaust pipe
AC900388AB
Filler plug
<S-AWC>
Drain plug
Front exhaust pipe
AC700330 AW
Gasket
Transfer oil
14 mm
Filler plug hole
Oil filler plug
Lower
limit
Upper
limit
<ELECTRONIC CONTROL 4WD>
AC902991 AB
Gasket
Transfer oil
7 mm
Filler plug hole
Oil filler plug
Lower
limit
Upper
limit
<S-AWC>
ON-VEHICLE SERVICE
TSB Revision
AUTOMATIC TRANSAXLE
23C-272
TRANSFER OIL REPLACEMENT
M1231001200504
1. Remove the drain plug and gasket, to drain the transfer oil.
2. Install the drain plug and new gasket, and tighten to the
specified torque.
Tightening torque: 32
± 2 N⋅m (24 ± 1 ft-lb)
3. Remove the filler plug and gasket, and fill the transfer oil up
to the lower edge of the filler plug hole.
Brand name: Hypoid gear oil API classification GL-5
SAE80
Filling amount: 0.49 dm
3
(0.52 quarts)
4. Install the filler plug and a new gasket, and tighten them to
the specified torque.
Tightening torque: 32
± 2 N⋅m (24 ± 1 ft-lb)
ELECTRONIC CONTROL COUPLING (FRONT)
OPERATION CHECK <VEHICLES WITH S-AWC>
M1235004900010
1. Raise the vehicle.
2. For easy identification of tire rotation, mark the front and rear
tires as shown in the figure.
3. Set the shift position to the P-position, and turn ON the
ignition switch.
4. Set the wheel to the neutral position, and carry out the
special function test No. 4 "Control OFF".
5. Rotate the left-front tire counterclockwise by your hand, and
check that the right-front tire makes reverse rotation against
the left-front tire.
6. Set the shift position to the N-position, and turn ON the
ignition switch.
7. Set the wheel to the neutral position, and carry out the
special function test No. 5 "Front coupling operation check".
AC607764AC
Filler plug
<ELECTRONIC CONTROL 4WD>
Drain plug
Front exhaust pipe
AC900388AB
Filler plug
<S-AWC>
Drain plug
Front exhaust pipe
AC700330AM
Gasket
Transfer oil
Filler plug hole
Filler plug
AC809406 AB
Marking
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