Mitsubishi Outlander GS45X. Manual — part 1522
DIFFERENTIAL CARRIER ASSEMBLY
TSB Revision
REAR AXLE <AWD>
27B-37
<<C>> DIFFERENTIAL SIDE BEARING INNER
RACE REMOVAL
Use special tool MB990810 to remove the differential side
bearing inner race.
NOTE: Hook the claws of the special tool on the differential
side bearing inner race through two cut-off parts on the differ-
ential case side.
.
<<D>> DRIVE GEAR REMOVAL
1. Put mating marks on the drive gear and differential case as
a reference for the reassembly operation.
2. Loosen the drive gear tightening bolts in a diagonal order to
remove the drive gear.
.
<<E>> LOCK PIN DRIVING OUT
Drive out the lock pin with a punch.
.
<<F>> DIFFERENTIAL NUT REMOVAL
Use special tools MB992112 and MB992113 to remove the dif-
ferential nut:
.
AC703515 AB
MB990810
Socket
wrench
AC703516 AB
Mating
marks
AC703517AB
AC703518AB
MB992112
MB992113
DIFFERENTIAL CARRIER ASSEMBLY
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REAR AXLE <AWD>
27B-38
<<G>> DRIVE PINION REAR BEARING INNER
RACE REMOVAL
Use special tool MB990560 to remove the drive pinion rear
bearing inner race.
.
<<H>> DRIVE PINION FRONT BEARING OUTER
RACE REMOVAL
Use special tool MB990939 to remove the drive pinion front
bearing outer race.
.
<<I>> DRIVE PINION REAR BEARING OUTER
RACE REMOVAL
Use special tool MB990939 to remove the drive pinion rear
bearing outer race.
AC703519AB
MB990560
AC703520AB
MB990939
Drive pinion
front bearing
outer race
Drive pinion
rear bearing
outer race
AC703521AB
MB990939
DIFFERENTIAL CARRIER ASSEMBLY
TSB Revision
REAR AXLE <AWD>
27B-39
ASSEMBLY
M1271005500170
AC703522AB
26
27
33
N
N
32
N
31
N
190 ± 30 N·m
140 ± 22 ft-lb
48 ± 6 N·m
36 ± 4 ft-lb
41 ± 5 N·m
30 ± 3 ft-lb
23 ± 3 N·m
17 ± 2 ft-lb
32 ± 2 N·m
23 ± 2 ft-lb
48 ± 6 N·m
36 ± 4 ft-lb
1
N
32 ± 2 N·m
23 ± 2 ft-lb
N
30
28
29
Pinion shaft kit
Final drive gear set
Differential gear set
7
9
3
2
5
4
6
8
10
11
12
14
16
17
15 18
19 20
22
23
24
25
13
14
16
17
15
21
22
23
24
21
4
12
20
14
17
15
18
19
14
17
15
27
N
Assembly steps
1.
Differential carrier
>>
A
<< 2.
Drive pinion rear bearing outer
race
>>
B
<< 3.
Drive pinion front bearing outer
race
>>
C
<< •
Drive pinion height adjustment
4.
Drive pinion
5.
Drive pinion rear shim (for drive
pinion height adjustment)
6.
Drive pinion rear bearing inner
race
7.
Drive pinion spacer
>>
D
<< •
Drive pinion rotation torque
adjustment
8.
Drive pinion front shim (for drive
pinion rotation torque adjustment)
9.
Drive pinion assembly
10. Drive pinion front bearing inner
race
>>
D
<< 11. Oil seal
12. Differential nut
13. Differential case
>>
E
<< •
Differential gear backlash
adjustment
14. Side gear spacer
15. Side gear
16. Pinion washer
17. Pinion gear
18. Pinion shaft
>>
F
<<
19. Lock pin
>>
G
<< 20. Drive gear
>>
H
<< 21. Differential side bearing inner race
22. Differential side bearing outer race
23. Differential side bearing spacer
24. Differential case assembly
Assembly steps (Continued)
DIFFERENTIAL CARRIER ASSEMBLY
TSB Revision
REAR AXLE <AWD>
27B-40
Required Special Tools:
• MB990810: Side Bearing Puller
• MB990829: Pinion & Side Bearing Installer
• MB990930: Installer Adapter
• MB990934: Installer Adapter
• MB990938: Installer Bar
• MB991115: Oil Seal Installer
• MB991180: Bush Remover & Installer Base
• MB992111: Side Bearing Holder
• MB992112: Lock Nut Wrench
• MB992113: Drive Pinion Holder
• MB992115: Dummy Pinion Gauge body
• MB992116: Dummy Pinion Gauge Head
• MB992117: Cylinder Gauge
• MB992128: Hex Socket Head Bolt
• MD998816: Installer Adapter
>>
I
<<
•
Final drive gear backlash
adjustment
25. Vent plug
26. Differential cover assembly
>>
J
27. Oil seal
28. Washer
29. Electronic control coupling
30. Gasket
31. Drain plug
32. Gasket
33. Filler plug
Assembly steps (Continued)
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